Kodiak Archives - FLYING Magazine https://cms.flyingmag.com/tag/kodiak/ The world's most widely read aviation magazine Thu, 11 Apr 2024 15:19:19 +0000 en-US hourly 1 https://wordpress.org/?v=6.4.4 Amid Supply Chain Challenges, Daher Hopes to Boost Production https://www.flyingmag.com/amidst-supply-chain-challenges-daher-hopes-to-boost-production/ Thu, 11 Apr 2024 15:11:48 +0000 https://www.flyingmag.com/?p=200157 The company has added some safety enhancements to its flagship TBM 960 by adding systems to detect unresponsive pilots.

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Daher says it is struggling daily with supply chain issues that have slowed production.

At a news conference at Sun ‘n Fun Aerospace Expo 2024, Nicolas Chabbert, senior vice president of Daher’s Aircraft Division said the strained production has resulted in two-year backlogs for both the Kodiak and TBM lines of high-performance turboprops.

“We would like it to be about a year,” he said. He said sourcing and acquiring the correct parts is a daily challenge for the company, but it is improving and the company has been steadily producing aircraft. It delivered 56 TBMs and 18 Kodiaks last year and is targeting delivering at least 60 TBMs and 25 Kodiaks in 2024.

Meanwhile, the company has added some safety enhancements to its flagship TBM 960 by adding systems to detect unresponsive pilots. If the pilot doesn’t interact with the aircraft or controls in some way in a 30-minute span a voice annunciation sounds. It will try twice more to rouse the pilot before activating the autoland system.

It also added lights to indicate if the yaw damper has been activated, a “check gear” light and a “propeller abort” if the propeller isn’t correctly configured for takeoff. It’s also added 3D SafeTaxi and runway occupancy alert. A nosegear-mounted taxiing light has also been added.


Editor’s Note: This article first appeared on AVweb.

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Daher, GAMA International Internship Program Looking for Candidates https://www.flyingmag.com/daher-gama-international-internship-program-looking-for-candidates/ Sat, 24 Feb 2024 01:53:53 +0000 https://www.flyingmag.com/?p=196264 The four positions offer the opportunity to be paid to explore careers in aviation.

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It has been said there is no better way to explore a career than through an internship. Some of them are more educational than others. For the second year in a row, Daher’s aircraft division and the General Aviation Manufacturers Association (GAMA) are partnering for an international internship program.

According to Daher and GAMA, four students, two from North America and two from Europe, will be selected. The interns will spend eight weeks exploring their areas of interest at the facilities of Daher’s aircraft division outside their home countries.

The North American interns will be assigned to the division’s Tarbes, France, headquarters and production facility for TBM aircraft. The interns coming from Europe will be based at the division’s Sandpoint, Idaho, operation, where Kodiak aircraft are produced. The company noted that the internship covers travel and living expenses, and lodging costs.

“These internships provide students with an invaluable educational experience that will further their knowledge of the incredible opportunities in our robust and global industry,” said Pete Bunce, GAMA president and CEO, adding that he was particularly impressed after spending time with last year’s interns in Tarbes and Sandpoint.”[It was] inspiring to see these extraordinary experiences spark their enthusiasm toward future opportunities in the industry.”

Nicolas Chabbert, senior vice president of Daher’s aircraft division, echoed Bunce’s enthusiasm.

“More than ever, the general aviation sector must motivate those who will lead the industry of tomorrow, facing challenges that range from reducing its environmental impact and finding new global supply chain solutions to strengthening the talent pipeline for all types of jobs,” Chabbert said.

All four interns will be part of Daher’s team at EAA AirVenture at the end of July. During the annual gathering in Oshkosh, Wisconsin, they will have the chance to explore the aviation world and potential careers.

Who Is Eligible?

The internship is open to ages 21 to 24  who are citizens of the United States, Canada, or Europe. They must be enrolled as full-time students pursuing associate, undergraduate, or graduate degrees. Applicants should be able to demonstrate an interest in an aeronautical career, such as engineering, flying, aircraft maintenance, manufacturing, marketing, or related areas.

Candidates need to submit a résumé and cover letter that explains why they are the optimum candidate for the experience and provide supporting examples of interests and achievements. They must also submit a 40-second video introducing themselves and describing expectations for the internship.

North American students can apply here.

European students should apply at the GAMA-Daher U.S. internship experience or via email at w.ferreira@daher.com.

The deadline for submissions is March 30. The selections for this year’s internships will be announced by Daher and GAMA at the Sun ’n Fun Aerospace Expo on April 9 in Lakeland, Florida.

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Daher’s Decarbonization Plans Drive Towards Hybrid-Electric Aircraft, Composites https://www.flyingmag.com/dahers-decarbonization-plans-drive-real-time-solutions/ Fri, 09 Feb 2024 15:21:47 +0000 https://www.flyingmag.com/?p=195017 As the French OEM and logistics giant reflects on 2023, it restructures for growth amid challenges faced by the global aerospace industry.

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With an increasingly global workforce of 13,000 employees—up from 10,500 a year ago—and 1.65 billion euros revenue on top of three years of revenues stacked into the order book, Daher is poised to leverage the continued growth in its aerospace, industrial, and logistics segments. That is, if it can navigate the ongoing stresses on the global economy, including inflation, supply chain constraints, soft pricing models, and difficulty recruiting the talented workforce it needs to capitalize on opportunities and fulfill the order book it already has.

Daher’s position demonstrates well the state of the global aerospace market.

“We are in a paradox situation—some are happy; some are not happy,” said Patrick Daher, board chair for the Daher group, in kicking off the company’s performance review for 2023 in Paris on February 7. “We are feeling the impact of the international situation, and then we are still recovering from COVID, but the COVID crisis is over for us…But some international threats—for example the war in Ukraine and the Middle East, the future elections, the situation in China—all these events have created a political instability that is really worrying for the future.”

Patrick Daher, board chair, and Didier Kayat, CEO, led Daher’s annual press conference in Paris on February 7. [Courtesy of Daher]

Yet industry events such as the 2023 Paris Air Show indicate where the future lies—with caution as to the expense of making change. “As chairman [of] the Salon de Bourget in 2023 and chairman of Daher…I have the chance to see that energy transition is coming with a really high price,” said Daher. “Speaking about industry, we have really good news in terms of an increase in production.”

In 2023, Daher recorded strong deliveries of both its TBM and Kodiak series turboprops, with a total of 56 TBMs and 18 Kodiaks, for a total of 76 units. In addition, it counts more than 100 turboprops in its order book, taking it well into 2025.

READ MORE: Daher Delivers 100th TBM 960

An Industry Overview

At the same time, major Daher client and partner Airbus has never manufactured so many aircraft—a record number went out the door in December, as Daher noted in the report. That is in spite of the constant pressures brought on by inflation, provisioning difficulties, recruitment challenges, rise in wages, and lowering margins. Collectively these have led to soft pricing models that have persisted through the past couple of years.

“We have forgotten how to deal with such problems of inflation that we experienced 20 years ago,” said Daher. “It was really hard to find raw materials, and this was linked to geopolitical problems, [such] as the war in Ukraine. We were missing material. This lack of raw materials is linked to the mismanagement of the supply chain—the suppliers failed to ship what we needed to manufacture our aircraft—and to produce what our clients asked us to do.”

Another problem Daher noted has been the lack of employee candidates. “It is not easy to recruit the right profiles…The COVID crisis changed behaviors in terms of wages and employees, so it is really hard for us to hire and find talents.” This has driven companies like Daher to invest heavily in training—because like never before they have had to recruit from outside the aviation industry.

“All these factors in 2023—after COVID, we were expecting 2021 and 2022 to be difficult—but these problems arrived in 2023,” Daher said. “All of these factors resulted in our weakened profitability. We need to consider the energy transition and the decrease in carbon intensity…2023 highlighted the emergency but also the [convergence], vis-à-vis the problem of decarbonization.”

The Daher group considers government support crucial—specifically CORAC, the French council for civil aviation research—and 300 million euros per year have been earmarked by CORAC to help fund the energy transition. “Aviation industry, all research efforts, have converged, because in the past each company focused on a specific research field, but right now there is a really clear target: low-carbon, low-emission aircraft,” Daher said.

Eco-Pulse Update

For the French OEM, the convergence flies today via its hybrid-electric Eco-Pulse technology demonstrator, which uses a TBM airframe, electric motors and powertrain components form Saran, and electric power storage by Airbus in a distributed lift model (simply put) to test various components and how they interact in actual flight operations. The Eco-Pulse retains a Pratt & Whitney PT6A turboprop engine, but in December made its first flight segments completely powered by the six electric motors.

“It is a major step towards decarbonization,” said Daher. “Because high voltage electricity can be a good solution…we are continuing with some hybrid tests. This is the first step…People thought I was crazy [last year] when I spoke about this target [to have a marketable product by 2027], but we are headed in that direction.” It will be a TBM or Kodiak because those are the models Daher has in its portfolio, but the company has yet to determine which will be chosen and exactly what that will look like.

The Eco-Pulse takes on a load of sustainable aviation fuel at Daher’s Aircraft Division in Tarbes, France. All Daher aircraft operated on the SAF blend at its base in France. [Courtesy of Daher/World Fuel]

FLYING asked if the OEM could share any feedback—including any performance data, if possible—from those first flights. Christophe Robin, vice president of engineering for Daher’s aircraft division, provided this insight: “EcoPulse is a technology demonstrator, therefore, aircraft performance is not the goal. The EcoPulse configuration has been chosen with the strategy of increasing the level of complexity in hybridization to develop a ‘maturity picture’ for all of the technologies involved—including examining side effects such as weight penalties, as well as issues induced by HIRF (high-intensity radiated field) and lightning.”

READ MORE: We Fly: Daher TBM 960

Log’in, Shap’in, Fly’in

To support innovation efforts, Daher launched its second tech center, Log’in, in Toulouse, also geared toward decarbonization. “Out of 7 million tonnes [of carbon emissions] we realized that a big quantity is related to our clients, and we want to work on these figures [as well] in order to work on decarbonization,” said Daher.

Fly’in will be the third tech center Daher launches, in Tarbes, focused on aircraft development, “stepping up” in both technology and the drive towards net-zero emissions.

FLYING also asked Daher to expand on the current projects that have already been realized from the new technology centers and Eco-Pulse. Robin shared a portion of what the group has learned thus far, and what it expects to benefit from. 

“In addition to the aspects of EcoPulse that are linked to aircraft hybridization, another important focus is demonstrating the application of advanced composites on aircraft,” said Robin. “Under the guidance of Daher’s research and technology teams, EcoPulse is using composites for the aircraft’s winglets, engine pylons, Karman and battery fairings, as well as the air inlet—which were produced primarily with an infusion-based carbon/cork micro-sandwich. A goal of EcoPulse is to make it possible to evolve the performance and feasibility of integrating these technologies on secondary parts/components of Daher-built aircraft, while developing rapid prototyping skills used within the aviation framework.”

This is complementary to other developments underway at Daher—including projects in cooperation with partners such as CORAC (the French Council for Civil Aeronautical Research).

Pascal Laguerre, chief technology officer for Daher, provided significant insight beyond the Eco-Pulse demonstrator. “Taking a wider view for activities outside the framework of EcoPulse, Daher devotes a significant part of its overall R&D budget to thermoplastics,” said Laguerre. “This material is particularly promising in the world of aerostructures for future applications on production aircraft. It lends itself more easily to the automation of production (issue of throughput), and it is recyclable, repairable and weldable. Its mechanical properties make it possible to use less material and, overall, make structures lighter—all of which are key qualities with a view toward reducing carbon emissions. This is focused on accelerating the development of real applications in the future for the benefit of its customers, including [several more widely focused] projects.”

For example, as part of CORAC, Daher leads the largest French research project on thermoplastics in current execution, called TRAMPOLINE 2 (TheRmoplAstic coMPosites for hOrizontaL tail plaNE), as well as utilizing induction welding instead of riveting—with a weight savings of 15 percent.

Also, the investment has already borne fruit in components that will be found on the company’s current TBM product lines.

“After more than three years of R&D work, Daher succeeded in manufacturing rudder pedals in recycled high-performance thermoplastic composites from production scraps to equip the TBM, which have been certified for flight on production TBMs,” said Laguerre. “In addition to being lightweight, thermoplastics have low thermal conduction, as well as equal or better physicochemical and mechanical properties: It’s a win-win for Daher customers. And beyond the environmental benefits, the cost of these parts is significantly reduced compared to metal machining.

“In addition, Daher has obtained the first results of an R&D project called CARAC TP, carried out in collaboration with a set of academic laboratories competent in composite materials. The objective [is] to identify and characterize the thermoplastic composites best suited to aeronautical applications and compare them to thermoset materials. The project makes it possible to study materials in depth through multiple tests that go beyond the scope of qualification programs carried out in the industry: impact resistance, fire resistance, environmental aging (ozone, UV, fluids), impact of manufacturing processes on physicochemical properties, material performance, etc.”

Daher looks also outside its walls to new small businesses to help drive this innovation charge. Encouragingly, more than 300 aerospace-relevant startups took part in the Paris Air Show.

“We had 25 of these startups at the Daher stand at Le Bourget,” said Daher, noting that the company looks forward to engaging with these innovators, perhaps through acquisition or collaboration, on various projects.

WATCH: We Fly the Kodiak 900, Ready for Grand Adventures

The Takeoff 2027 Strategy

Daher reported a strengthening bottom line but noted there is room for improvement. At the press conference, Daher CEO Didier Kayat indicated the belief that Daher would become profitable based on its strategic realignment to better serve four sectors: aircraft, industry, industrial services, and logistics. The company also plans a transformation of the organizational structure by 2025, to help align and draw down any existing silos between the business functions.

To this end, Daher made a quartet of additions to its executive committee in the later part of 2023. On October 1, Alain-Jory Barthe joined Daher’s Industry division as senior vice president. Then, on January 1, Cédric Eloy became the head of the Industrial Services division as senior vice president of manufacturing services, and Julie de Cevins became the group’s chief sustainability officer—a key appointment, given the group’s charge to attain net-zero goals by 2050. Finally, on February 1, Aymeric Daher became senior vice president of the Logistics division.

Daher’s corporate entity is restructuring into “4 métiers” or business units to better align to its Takeoff 2027 strategy. [Courtesy of Daher]

Daher is adapting its organization to support the four business units, with the following actions:

  • To create a managerial culture that is based in what it calls the “Daher Leadership Model”—effectively empowering a cadre of 1,500 leaders within the company to act with an entrepreneurial spirit
  • To anticipate challenges and innovate toward decarbonisation solutions, with Eco-Pulse among other projects
  • To support the acquisitions needed for growth across the four sectors.

Acquisitions have already borne fruit for the company, including the Stuart, Florida, facility.

“The acquisition of AAA strengthened the Industrial Services division, for example,” Daher said. “We are now the leader of industrial services…We can support aircraft manufacturers in peak periods.”

If Daher can make its way through the concurrent challenges of acquisition-driven growth, corporate restructuring, price pressures, and order fulfillment, its plan for the years ahead puts it on track to form part of the global solution to decarbonization—as well as providing the aircraft the customer demands for the future.

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Daher Delivers 74 Aircraft During 2023, Reports Orders for 100 More https://www.flyingmag.com/daher-delivers-74-aircraft-during-2023-reports-orders-for-100-more/ Fri, 12 Jan 2024 21:49:10 +0000 https://www.flyingmag.com/?p=192833 TBM models account for the bulk of deliveries with most going to customers in North America.

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Daher’s aircraft division reported deliveries of 74 aircraft from its TBM and Kodiak lines of turboprop singles during 2023. The company also said it has logged orders for 100 more of the aircraft for delivery this year and in early 2025.

The TBM family of aircraft led the results with 56 TBM 960s and 910s delivered, and the Kodiak 100 and 900 utility models accounted for 18 deliveries. The numbers mark a level state overall from 2022 for the OEM, echoing the challenges still presented in the global aerospace industry revolving around both supply chain and maintaing a steady workforce.

“These figures reflect the market’s stabilization as we continue to see a strong demand for TBM and Kodiak aircraft, although challenges persist in affecting our industry—including employment and supply chain issues,” said Nicolas Chabbert, senior vice president of Daher’s aircraft division. “There have been efforts made to address these difficulties and improve the situation. We are seeing the results of our solutions in the employment field through internal training and the attraction of new talent. For the supply chain, the importance of delivering on time will enable us to continue seeking opportunities in a strong market.”

Daher said most of the TBMs delivered during 2023 were top-of-the-line TBM 960s, with the largest percentage going to the North American market. Among those deliveries, 43 went to the U.S. and two to Canada. The remainder of deliveries included seven in Europe, three in Latin America, and one in Asia.

Most of the 18 Kodiak aircraft delivered last year were sent to a range of private owners and “multimission operators” in North America, with the North Carolina Forest Service’s aviation division among the company’s new customers. Deliveries included the Kodiak 100 Series III, which now has a five-blade Hartzell composite propeller as standard equipment, and the larger, faster Kodiak 900, which Daher introduced in 2022.   

A total of 1,187 TBMs and 339 Kodiaks had been delivered worldwide through the end of 2023, and the global fleet has logged nearly 3 million flight hours. The aircraft are supported under Daher’s newly consolidated network called TBM & Kodiak Care.

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Daher Names Australia’s Airflite as Authorized Service Center for TBM https://www.flyingmag.com/daher-names-australias-airflite-as-authorized-service-center-for-tbm/ Thu, 21 Dec 2023 18:57:41 +0000 https://www.flyingmag.com/?p=191277 The aircraft manufacturer is expanding its support network to better cover Australia’s vastness.

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Daher’s Aircraft Division has expanded its maintenance support network in Australia with the appointment of Airflite as an authorized service center for the company’s TBM family of aircraft.

Airflite, which is based in Western Australia, previously received repair and overhaul approval for Daher’s series of Kodiak utility aircraft. Airflite operates from two primary facilities located at Perth International Airport (YPPH) and Jandakot Airport (YPJT). The company also operates a maintenance hangar in the southeast Australian state of Victoria at Moorabbin Airport (YMMB).

Airflite’s range of services for TBM and Kodiak includes structural repairs, avionics, batteries, propellers, painting, and nondestructive testing. The company has a mobile repair team that can support Daher aircraft across the continent. Airflite also is Daher’s aircraft sales representative in Australia for TBM and Kodiak.

To qualify as an authorized TBM service center, Airflite staff members completed Daher’s training, which includes a two-week mechanic course with a Daher instructor and training covering the TBM Total Care Program and warranty coverage. 

“We’ve been extremely impressed with the scope and depth of Airflite’s capabilities and its capacity, which is backed by rigorous internal training and a philosophy that mirrors Daher’s strategy of empowering employees in advancing the culture of safety,” said Raphael Maitre, vice president of customer support at Daher’s Aircraft Division.

Said Kristian Constantinides, Airflite’s general manager: “Our appointment by Daher as a TBM and Kodiak service center is a recognition of our level of expertise and commitment to maintaining and servicing these aircraft. It is a testament to the trust Daher places in Airflite’s capabilities.” 

Airflite said TBM and Kodiak aircraft are well suited to operations in Australia, which is known for remote airfields and vast stretches between population centers. Daher noted that Air Gold Coast, a maintenance operation based in Coolangatta, Queensland, remains as an authorized TBM service center.

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We Fly: The RAF at 20 Years Into Moose Creek https://www.flyingmag.com/watch-the-raf-at-20-years-into-moose-creek/ https://www.flyingmag.com/watch-the-raf-at-20-years-into-moose-creek/#comments Thu, 30 Nov 2023 15:25:39 +0000 https://www.flyingmag.com/?p=189241 We fly into a U.S. Forest Service strip in Idaho in a Kodiak 100 joining a work crew with the Recreational Aviation Foundation.

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The airstrips that the Recreational Aviation Foundation (RAF) has defended and nurtured over the past 20 years remain viable because an urgent message was triggered to safeguard them for the future. 

They represent some of our most precious resources in aviation, and a collection of more than 11,000 volunteers coordinated by the RAF have helped maintain them and promote them to the flying community.

Join FLYING’s editor-in-chief Julie Boatman as she flies in with a work crew in a Daher Kodiak 100 to experience the camaraderie and satisfaction that participating in such an important effort can bring.

Look for the full story in our feature in the latest issue of FLYING, Issue 944 for December 2023/January 2024. Subscribers will receive it in their mailbox or inbox soon.

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Daher Opens New Paint Facility for Kodiaks in Idaho https://www.flyingmag.com/daher-opens-new-paint-facility-for-kodiaks-in-idaho/ https://www.flyingmag.com/daher-opens-new-paint-facility-for-kodiaks-in-idaho/#comments Wed, 18 Oct 2023 20:28:57 +0000 https://www.flyingmag.com/?p=185431 The Daher Kodiak 100 Series III and 900 benefit from an improved paint process taken in-house at a new facility Sandpoint, Idaho.

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Daher marked another important step in improving processes and aligning its operations at the plant in Sandpoint, Idaho, that the OEM acquired from Quest Kodiak in 2019—the opening of a new paint facility. The goal? To bring this portion of Kodiak 100 and 900 manufacturing in-house and better track its quality.

In past years, newly completed Kodiaks were flown to other locations outside of the state for paint—and required the removal of flight control surfaces in the process. Now, the company can keep it local. 

“This underscores our commitment to the Kodiak’s future as we evolve the aircraft family,” said Nicolas Chabbert, senior vice president of Daher’s Aircraft Division. “It follows the launch of two new Kodiak versions since Daher purchased the product line four years ago: the enhanced Kodiak 100 Series III, which we introduced during 2021; and the larger Kodiak 900, unveiled in July 2022.”

READ MORE: We Fly the Daher Kodiak 900, Ready for Grand Adventures

Daher invested $2.7 million in the various elements of the operation, including distinct aircraft preparation and paint booths and the employment of already-skilled personnel to accomplish the work. The 9,000-square-foot facility was designed and constructed by local contractors. It allows for the process to replicate that in place for TBMs at Tarbes, France, where components are painted individually—fuselage, wings, control surfaces, cowlings and doors—before joining together on the production line. A more environmentally friendly electrostatic process is used to apply the paint, with more consistent results and a mirror finish.

A member of the painting team at Sandpoint applies paint to a Kodiak wing. [Courtesy: Daher]

SAF in Sandpoint?

In a press briefing at NBAA-BACE this week in Las Vegas, Chabbert indicated that Daher has just begun the process to bring sustainable aviation fuel (SAF) into its Sandpoint facility so that it can both deliver aircraft and conduct its corporate and flight test operations using SAF much as it does in the company’s Tarbes location.

When asked about any possible difference in acceptance of the use of SAF by Kodiak customers and personnel in Sandpoint, Chabbert confirmed its positive reception: “You know, the funny thing is that there is no resistance. It is actually something that has been requested by the people in Sandpoint. So I can tell you that I believe that, contrary to what people will say—that there is more consciousness in Europe as opposed to the U.S.—I don’t feel that way. I think there is the same level of concern. It’s treated differently and with a different approach. But [in] the end, it’s not the approach that counts—it’s the result.”

New TKS ‘Bio’ Fluid

In another eco-minded improvement for its Kodiak line, Daher has introduced a new de-icing fluid that will reduce environmental impact. In partnership with TKS supplier CAV Systems, the fluid, TKS 406 Bio, replaces the DTD-406B product in use. TKS systems can be found not only on Kodiaks, but also the legacy SOCATA TB-20 and -21 Trinidads. 

“I think it is important that the way we are going to reduce [the pollution] of our activities is not just—and is beyond—the use of fuel,” said Chabbert.

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Idaho Backcountry Airports Get Kodiak-Delivered Defibrillators https://www.flyingmag.com/idaho-backcountry-airports-get-kodiak-delivered-defibrillators/ Thu, 24 Aug 2023 21:59:19 +0000 https://www.flyingmag.com/?p=178327 The donated AEDs will be networked via Wi-Fi for increased awareness.

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You come to a stop, perched at the end of a strip in a remote wilderness, and the dust settles. You taxi carefully to the edge to position the airplane out of the way, so that the next pilot approaching has plenty of room to land. You step out onto the scrub and close the door behind you. The quiet descends.

There may not be another airplane coming, honestly. And it’s all fine as long as you’re fine, and all goes well. And what if the flight goes perfectly, but you or one of your group suffers a cardiac event while you’re setting up camp? It feels like an outside possibility—until it happens to someone you care about, and you’re many rugged miles from medical help.

As part of its effort to place critical care medical devices within several wilderness areas, the Backcountry Aviation Defibrillator Project is positioning automated external defibrillators (AEDs) at high-traffic remote airstrips across Idaho. The Zoll 3 units communicate via Wi-Fi to display their operational status—and in the future are proposed to broadcast their availability and status through flight planning applications. 

The first of the missions to put these AEDs in place were conducted with the support of Daher using two of its Kodiak 100s, starting at Cavanaugh Bay Airport (66S) in Coolin near Daher’s Kodiak facility at Sandpoint in northern Idaho, and then going into other popular strips in the state: Big Creek Airport (U60) in Valley County and Johnson Creek (3U2) in Yellow Pine in the state’s central section; and to Smiley Creek (U87) about 35 miles north of Ketchum.

Delivering the Daher-sponsored ZOLL 3 defibrillator to Cavanaugh Bay Airport (66S) in Coolin, Idaho, with the Kodiak 100 are (left to right) David Schuck, senior adviser at Kodiak Aircraft; Nicolas Chabbert, senior vice president of Daher’s Aircraft Division and CEO of Kodiak Aircraft; Don McIntosh, District 1 director for the Idaho Aviation Association; and Sam Perez, organizer of the Backcountry Aviation Defibrillator Project. [Courtesy: Daher]

Nicolas Chabbert, senior vice president of Daher’s Aircraft Division and CEO of Kodiak Aircraft, flew the mission to Cavanaugh Bay. 

“At Daher, our philosophy is: ‘We support those who care for aviation,’ and the Backcountry Aviation Defibrillator Project flights are a continuation of this commitment,” said Chabbert, noting the project makes a fitting complement to the company’s support of the Recreational Aviation Foundation and other backcountry missions.

WATCH: We Fly: Kodiak 100 in Training

Sam Perez, organizer for the Backcountry Aviation Defibrillator Project, thanked Daher for its support with an airplane most capable for the mission.

“The Idaho Aviation Association is exceptionally grateful for Daher’s generosity and support of our mission to install these lifesaving defibrillators in Idaho’s remote backcountry airstrips,” Perez said. “We could not have done so without the help of Daher and our many donors who helped pay for defibrillator units. Now, aviators and general aviation enthusiasts who use these remote airstrips will have a fighting chance should a cardiovascular event occur.”  

Marcel LeBlanc, Kodiak Aircraft’s vice president of engineering and test pilot, preps the Kodiak 100 for departure from Johnson Creek (3U2). [Courtesy: Daher]

Daher sponsored the AED in place at Cavanaugh Bay. Other donors included Lynn and Shirley McCullough (owners of a Daher TBM 910) at Big Creek; Dr. Jon Berman at Smiley Creek; and Rick Bosshardt at Johnson Creek.

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Hartzell Expands Composite Prop Series in Top Prop Program https://www.flyingmag.com/hartzell-expands-composite-prop-series-in-top-prop-program/ Wed, 26 Jul 2023 18:56:17 +0000 https://www.flyingmag.com/?p=176624 A wide range of two- to five-blade options can be found on aircraft from certified to experimental to aftermarket.

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Hartzell Aviation, a consortium of companies, calls Hartzell Propeller its flagship, and for good reason. The propeller OEM based in Piqua, Ohio, has pushed forward with its blended airfoil props, with many utilizing composite construction to achieve the advanced designs. And the aftermarket Top Prop program through which Hartzell has delivered those props to a wide range of airframe and engine combinations has proven popular with pilots and owners. 

At EAA AirVenture in Oshkosh, Hartzell announced it will deliver its 30,000th replacement prop in the conversion program in 2023. The Top Prop catalog boasts more than 100 options, aggregated over the course of 30 years, including from OEMs like Beechcraft, Cessna, Diamond, Piper, Mooney, Pilatus, Daher, and others.

New Top Props

Hartzell announced the latest supplemental type certificates awarded in the program, starting with the three-blade Polaris carbon fiber prop now offered as a factory option on the Diamond DA40 NG. The lightweight prop replaces the MT-Propeller wood/composite one that comes standard. The 74-inch diameter prop pairs with the Austro E4-A and has an aluminum hub, along with a 2,400-hour/six-year TBO. According to company president JJ Frigge, the prop delivers a 3 knot faster true airspeed and a 74.1 dB noise level. 

“We’re extremely excited about this platform, the Diamond DA40 NG,” said Frigge. He noted that the prop checks in at 35 to 40 pounds and “brings a new technology carbon fiber propeller” to the airplane. It’s also available as a retrofit.

The company—along with partner Wipaire—also expects STC approval “soon” on its Yukon four-blade propeller for the Cessna 208 and 208B Caravan on floats or wheels, hopefully in the third quarter. The composite 110-inch diameter prop is available with or without TKS ice protection or electric deice boots. It weighs about 19 pounds less “on the nose of the Caravan” and increases cruise speed at lower power settings.

“On the Caravan with a Yukon prop, Wipaire flight test results showed there is up to a 26 percent decrease in total takeoff distance from land and up to a 31 percent decrease in takeoff from water,” said Frigge. “This translates into safer takeoffs and landings on smaller lakes and shorter runways.” It’s available on all of the -114 and -140 Caravans on the market.

Included in the Top Prop program as well is the update to the Daher Kodiak 100 announced earlier this week.

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Daher Celebrates Milestone TBM Deliveries, Kodiak Success https://www.flyingmag.com/daher-celebrates-milestone-tbm-deliveries-kodiak-success/ Tue, 25 Jul 2023 15:29:01 +0000 https://www.flyingmag.com/?p=176518 The OEM debuted the Kodiak 900 last year and deliveries have just begun.

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With five-blade Hartzell composite props featured on a trio of its turboprop models on display at EAA AirVenture at Oshkosh, Daher has a vested interest in dispelling myths surrounding the use of these advanced materials over traditional aluminum blades. It certainly was convincing to watch bird strike video during its press conference at the show—carefully chosen to demonstrate the worst-use case—at takeoff power, near rotation speed, overtaking an avian friend on the roll. 

The point made? The composite structure is no more fragile than a similar aluminum prop, with the same ground-handling operations and repair categories as well. And the performance gains shown by the transition to the new props on its TBM 960, Kodiak 900, and Kodiak 100 Series III models prove their worth. “We are getting lighter weight,” said Nicolas Chabbert, senior vice president of Daher’s Aircraft Division, “and, of course, the low noise and vibration is something that we’re particularly interested in, on the highest power output on the Kodiak 900,” where the Pratt & Whitney PT6A-140A tops out at 950 hp. 

The weight savings of 6.3 pounds translates into greater takeoff performance—and reasonable maintainability in the field as operators of the Kodiak 100 have experienced since 2014. The nickel-cobalt edge can be stripped and replaced, said J.J. Frigge, CEO of Hartzell, “and so you’re getting a brand-new leading edge—and also you’re adding material back to the blades, so that you’re restoring the blade to factory dimensions.”

Made for the Backcountry

“The goal was to…go in and out of backcountry runways the same way we had done it previously, but now we are significantly reducing the noise impact,” said Chabbert. “So we are having a huge benefit when it comes to places not only in Europe but also around the world where noise matters.” Daher’s corporation as a whole has invested a great deal in composites manufacturing as well, particularly in thermoplastics that can be recycled, repaired, and even welded like more traditional materials.

Daher debuted its Kodiak 900 last year at Oshkosh to great response—including from agencies taking on special missions, though it has struggled a bit to translate the momentum into production as it faces similar supply chain issues plaguing the aerospace industry as a whole. Still, Chabbert noted that Daher expects to deliver eight of the 900s in 2023 and twice that in 2024. FLYING honored the 900 with its Editors’ Choice Award for Aircraft this year.

The 900 has created its own category, in a way. It was positioned as a larger, faster, more upscale version of the Kodiak 100 series, and though this has certainly been true, Daher’s flight ops pilots have witnessed even better results in remote, unimproved strips than they originally uncovered during the testing prior to Part 23 type certificate approval. 

This means the 900 can be used to support a wide variety of the humanitarian and relief missions for which the 100 was first developed—though both models continue to serve. 

“We care to support associations—especially nonprofit associations—that are really after something that is good for aviation,” said Chabbert. “One that is absolutely natural for us is the Recreational Aviation Foundation…We are super happy to be able to provide the use of the Kodiak 100 to cover all of the northwest activity for RAF…and to load and carry some of the heavy stuff into places that are literally impossible to get to by road.”

Daher recently supported two of the RAF’s rehabilitation projects, including one at the Moose Creek Ranger Station (1U1) in Idaho earlier this summer. The U.S. Forest Service strip was originally created 92 years ago using heavy equipment but now must be supported without mechanized equipment—save for aircraft. Daher donated the use of a Kodiak 900 to move materials, including tractor parts and shingles, that normally would have required mules or a helicopter to put into position. The RAF 100 is one display at AirVenture along with the 900 and TBM 960.

TBM Milestones

The TBM 960 launched out of the Sun ’n Fun Aerospace Expo in April 2022, and it has now logged its 80th delivery of the model to a private customer in the U.S. this month. It also marks a total of 488 aircraft in the TBM 900 series—the 900, 910, 930, 940, and 960—brought to the market overall since the TBM 900’s first flight a decade ago.

The 960 debuted with the first dual-channel FADEC turboprop engine, the PT6E-66XT, with its proprietary engine and propeller electronic control system (EPECS) automating engine start and other management, and a data transmission and control unit streaming more than 100 data points to internal memory. Now, with Garmin’s official release of PlaneSync this week, the TBM 960 can come out into the open as having the GDL60 datalink controller at the heart of PlaneSync. The data transfer facilitated by the GDL60 transfers engine and other data upon landing, allowing for deep analysis and trend monitoring.

Daher Growth

Daher continues its growth and expansion into the U.S. market as well as in France, with more strategic acquisitions in the past few months, including Assistance Aeronautique et Aerospatiale (AAA) in France to strengthen its industrial services proposition globally. 

“We want to grow the business. We want to grow the company,” said Didier Kayat, CEO of Daher. “The group altogether will be at 1.8 billion next year—1.7 billion this year—with half of the business as manufacturing and half of the business as services. We need to become more international—we did the grand opening of our new headquarters in the U.S. in February, and we need to innovate in order to decarbonize, because it’s becoming more and more important.”

In this vein, Daher presented its EcoPulse hybrid-electric technology demonstrator at the Paris Air Show in June.

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