“This is a transformative time for Signature, and our partnership with Neste is helping us take another significant step towards net zero by providing a 100 percent supply of blended SAF at our Los Angeles location,” said Derek DeCross, chief commercial officer at Signature Aviation. “This collaboration exemplifies how we’re working together with both our guests and our partners to accelerate the adoption of environmentally friendly practices and paving the way for a more sustainable future in aviation.”

• READ MORE: Boeing Ready to Buy 7.5 Million Gallons of SAF

The blended SAF offering provided by Signature at its LAX location includes 30 percent of Neste MY SAF and 70 percent conventional jet fuel, enabling partners to achieve a 24 percent decrease in greenhouse gas (GHG) emissions from air travel. SAF is approved for use blended up to 50 percent with conventional jet fuel.

Neste’s SAF is made from sustainably sourced, 100 percent renewable waste and residue raw materials, such as used cooking oil and animal fat waste. 

Signature and Neste have been in a partnership since 2020 designed to help accelerate the industry’s adoption of SAF. Signature plans to expand the availability of Neste MY SAF to the rest of its California locations. Neste is expanding its SAF production capability to 515 million gallons of SAF annually in 2024 to meet the growing demand.

Signature said it recently passed the 30 million-gallon mark in terms of total SAF delivered throughout its network, describing it as a substantial leap toward reducing carbon emissions and helping the aviation industry reach net zero by 2050.

• READ MORE: Business Aviation Industry Groups Aim to Speed Adoption of SAF

“We are proud to continue expanding our collaboration with committed partners like Signature Aviation, who recognize the key role sustainable aviation fuel can play in reducing GHG emissions from air travel,” said Carrie Song, senior vice president of commercial renewable products at Neste. “Offering blended Neste MY Sustainable Aviation Fuel to all of its customers at LAX is a shining example of how the business aviation community can work together with fuel producers to accelerate SAF adoption and emission reductions.”

The transition to SAF at KLAX was completed on April 1. It is the second location on the West Coast to offer the more environmentally friendly fuel. The first Signature location to provide SAF was San Francisco International Airport (KSFO).

In addition, the growth in SAF availability at Signature LAX will also expand the location’s role as a key component in Signature’s book-and-claim program. Under the program, travelers and operators are able to purchase SAF in areas where it isn’t physically available.

“When an operator utilizes book and claim, they are able to claim the environmental benefit, while the physical SAF is provided for different aircraft at Signature LAX,” Signature said.

The post Signature Aviation Pumping Blended SAF at LAX Terminal appeared first on FLYING Magazine.

The Firefly plant located in Harwich, England, will be adapted to convert human feces into SAF of which they are planning to deliver up to 525,000 tons over 15 years starting in 2028.

This initiative is part of Wizz Air’s effort to reduce its carbon emission per passenger/km by 25 percent by 2030. The aviation industry as a whole has set itself a ambitious target to be carbon neutral by the year 2050, and according to the International Air Transport Association (IATA), 80 percent of the reduction in emissions will be achieved through the use of SAF.

• READ MORE: Ampaire Completes Hybrid-Electric Ground Test Using Pure SAF

In February 2023 Wizz Air announced a similar agreement with Finnish group Neste for the supply of up to 36,000 tons of SAF over the period of three years starting in 2025. Neste MY SAF is produced from renewable waste and residues such as used cooking oil and animal fat waste.

Other airlines such as Swiss, Ryanair, Etihad Airways, and Southwest Airlines have already made similar agreements to source SAF from Neste or other companies.

Lifecycle Carbon-Emissions Neutrality

Currently, the main issue with the sustainability targets pursued by the aviation industry is the lack of large-scale availability of SAF and the supply chain that is supposed to deliver it where it is needed at airports around the world. SAF is intended to work with the existing technology as far as engines and aircraft are concerned and can deliver a reduction of up to 80 percent in greenhouse gas emissions due to the oxygen-positive and carbon dioxide-negative effects during the production phase of its life cycle.

When burned to power jet engines, SAF generates similar amounts of greenhouse gases as traditional oil-based fuels, but since they absorb those gases during their production phase, the net result of their impact on the environment is significantly lower.

• READ MORE: Business Aviation Industry Groups Aim to Speed Adoption of SAF

In addition to that, SAFs are generated from renewable resources, unlike oil-based fuels.

“There are enough biosolids in the U.K. to satisfy half of the mandated SAF demand in 2030” said Paul Hilditch, Firefly’s chief operating officer.

A utility company has committed to providing the biosolid needed by Firefly during the initial pilot phase, the BBC reported. The biosolids are a product of the wastewater treatment process.

“Wizz Air celebrates two decades of transformation this year, transitioning from a small airline into a global leader of sustainable aviation and affordable travel,” said Yvonne Moynihan, corporate and ESG officer at Wizz Air. “Alongside fleet renewal and operational efficiency, sustainable aviation fuel (SAF) plays a crucial role in reducing carbon emissions from aviation. Our investment in Firefly, which has the potential to reduce our lifecycle emissions by 100,000 tons CO2-eq per year, underscores our commitment to mainstream the use of SAF in our operations by 2030.

“However, achieving our aspiration requires a significant ramp-up of SAF production and deployment. Therefore, we call on policymakers to address barriers to SAF deployment at scale by incentivizing production, providing price support, and embracing additional sustainable feedstocks for biofuel production.”

Editor’s Note: This article first appeared on AirlineGeeks.com.

The post Wizz Air to Use SAF Produced From Human Waste appeared first on FLYING Magazine.

TBM 900-series aircraft are the best selling single-engine turboprops in the 33-year history of the TBM 700 program. Total deliveries now exceed all the previous TBM 700- and TBM 800-series aircraft produced from 1990 to 2014. Daher has a 100-plus aircraft backlog for TBM 960, representing more than two years of production.

Nicolas Chabbert, senior vice president  of Daher’s aircraft division, says that the firm constantly looks for product improvements, seeks to enhance operational efficiency, and listens to customers’ concerns. “We are constantly listening to our customers feedback,” said Chabbert in a press briefing at the National Business Aviation Association’s Business Aviation Conference and Expo, “and thanks to our major suppliers and any of the vendors that are following this program, we are in constant evolution, and we are able to make step changes on the aircraft—some are minor, some are major,” like the Pratt & Whitney PT6E-66XT on the TBM 960.

To this end, TBM 900-series aircraft incorporate several aero upgrades, including a ram recovery engine air inlet that boosts power output in climb and cruise, stability enhancements, winglets to cut induced drag, and a Hartzell five-blade scimitar prop that improves takeoff performance and reduces noise.

The TBM 960 is powered by a 850 shp, EPECS (FADEC)-equipped PT6E-66XT that provides carefree handling by means of a single power lever that controls both prop and engine. Chabbert quipped in the briefing that no longer can jet operators boast that turbofan aircraft are easier to fly than turboprops. “A lot of our customers—as you can see, 92 of them—are super happy to have this edition, which basically makes them equal to all of their friends who are flying jets,” said Chabbert. “So now, turboprops first!” The 960’s touchscreen GTC-controlled Garmin G3000 avionics system features an autothrottle, upset recovery function, emergency descent mode, and HomeSafe emergency safe return auto landing system.

TBM Speed, Efficiency—and SAF

Top speed is 330 ktas, endowing the TBM 960 with light jet-like block times on everyday 300 nm missions, but with 40- to 50-percent fuel savings. Daher is striving to provide sustainable aviation solutions, including starting flight tests of its Ecopulse TBM hybrid-electric aircraft, developed jointly with Airbus and Safran, in 2024. Chabbert also is a strong proponent of switching from fossil-based jet fuel to sustainable aviation fuel as the most promising short-term means of achieving zero net aircraft emissions by 2050. 

“We need people to invest and to trust the future and to make that aviation fuel available on a large scale,” said Chabbert. “We just cannot go neutral on a very small portion; we need major investment from petroleum companies first but we also have to have all of the users adopt SAF—this is the key to success.”

The post TBM 900 Series Marks 500 Deliveries for Daher appeared first on FLYING Magazine.

New business aircraft operators account for 500 of the sales from 2024 to 2033, increasing fleet
utilization by about 6 percent. Nineteen percent of existing business jet operators say that they will replace or add aircraft in their fleets in the next five years, accounting for more than 4,000 new aircraft deliveries.This is almost three times the replacement rate operators planned from 2010 to 2020. The purchasing expectation expectation also is 2 points higher than in 2022, reflecting operators’ optimism about the state of the industry and world economy. Almost two-thirds of respondents say they will fly as much in 2024 as they did in 2023. Twenty-nine percent say they will fly more hours next year. The overall size of the fleet will grow by 3 percent, according to Honeywell.

During the next five years, 64 percent of new aircraft will be delivered to North American customers, 14 percent to European operators and 11 percent to Asia-Pacific. Deliveries to the Middle East and Africa increase to 6 percent, but Latin America declines to 5 percent of global deliveries.

Jimenez-Serrano says that while fractional aircraft operators are not part of the survey, inputs from Part 91K operators, among other sources, help bolster the accuracy of the forecast. Sample size this year was a scant 100 operators, down from more than 1,500 in previous years. However, the Honeywell data closely parallels the projections of Rolland Vincent Associates of Plano, Texas, long considered one of the most credible market research firms in the business aviation industry. Jimenez-Serrano concedes that sampling error could approach +/-5 percent with only 100 respondents.

Working Through Backlogs, Supply Chain Recovery

The next three years will witness a strong surge in deliveries, as the supply chain fully recovers from the COVID slump and OEMs work off order backlogs. OEMs missed 350 deliveries from 2020 to 2022 because of COVID-induced supply chain snags. Deliveries plateau somewhat in 2028 and 2029 before slowly increasing to 930 deliveries in 2022. Jimenez-Serrano notes that total estimated deliveries during the next decade will be the highest in nearly a decade.

Midsize and super-midsize aircraft deliveries should increase about 15 percent in 2024. Long term, large cabin and ultra-long range aircraft deliveries, while only representing about 10 percent of the total, account for 69 percent of the sales revenues during the next five years. Jimenez-Serrano notes that Gulfstream’s GVII series, G400, G500 and G600, plus the Dassault Falcon 6X in the large cabin class, along with the Bombardier Global 7500/8000, Dassault Falcon 10X, and Gulfstream G700/G800, are well positioned to capitalize on this surge.

Honeywell’s Take on Sustainability

Sustainability increasingly is on the minds of business aircraft operators, with two-thirds of respondents saying they plan to embrace or increase efforts to reduce emissions. Current steps include flying fewer missions and using the airlines in lieu of their own business jets. Only 12 percent presently use biojet. Longer term, 39 percent say they plan to use sustainable aviation fuel (SAF) and another 28 percent will buy carbon offset credits.

But, jet fuel suppliers have been slow to increase production of SAF to meet a sharp increase in demand from both business aircraft operators and the airlines. The civil jet industry consumes nearly 100-billion gallons per year and SAF production amounts to only 100-million gallons. David Shilliday, vice president and general manager of Honeywell Power Systems, believes that the industry can boost output to 10-billion gallons per year by 2030, using existing refineries and feed stocks. If the industry is going to make the transition to 100 percent SAF by 2050, Shilliday believes that major U.S. federal government investment will be needed to help jet fuel suppliers achieve that goal. Without government aid, it’s unlikely that large scale increases in feedstock supply, SAF production and cost-per-gallon affordability can be achieved.

The post Honeywell Releases 2023 Business Aviation Market Forecast appeared first on FLYING Magazine.

FalconWays uses updated global wind data, route optimization, and performance algorithms that are specific to the model. The tool will be delivered to pilots via the Dassault FalconSphere iPad electronic flight bag (EFB), and it’s compatible with both Jeppesen and Universal flight planning software.

• READ MORE: We Fly: Dassault Falcon 6X

Testing of the new app took place across continents and oceans, between the U.S. and Europe, and throughout Asia. Crew saw fuel reduction up to 7 percent on the actual flights, while others were made in simulation to prove the operational capability of the tool.

“Our new FalconWays flight app is part of our company’s broader commitment to sustainable flying,” said Dassault Aviation chairman and CEO Éric Trappier. “It will help Falcon customers reach a new level of operational efficiency while reducing aviation emission levels.” 

First in the Falcon 6X

Dassault’s engineering team designed the FalconWays app in concert with the flight operations department. It’s set to debut as the recently certificated Falcon 6X enters service in the coming weeks. Optimization into the Falcon 8X will come early next year, on the 7X before the end of 2024, and for the Falcon 2000LXS/S by early 2025.

• WATCH: The Dassault Falcon 8X Streaks Through Star Wars Canyon

Pilots download global wind information to combine with the flight plans in use, in-house performance tools, and vertical, lateral, and Mach-number-optimization data.

Dassault will have the app available for demonstration at its exhibit on the static display at the National Business Aviation Association’s Business Aviation Conference and Expo from October 17 through 19, in Las Vegas.

The post Dassault’s FalconWays Uses Route Optimization to Target Carbon Emissions appeared first on FLYING Magazine.

That truism holds whether you’re approaching the grand event at Aéroport Paris-Le Bourget in France as a spectator, a member of the trade, or an exhibitor proposing a new product, service, or technology for the future.

For us, we took the metro, then the train, then walked the 2 miles to the entrance gate, 1 hour, 15 minutes each way. There were buses—but we walked faster than they could move through the traffic. For those who had houses rented nearby, the time en route fluctuated horribly—and was no better, stuck in the congestion. I honestly considered electric vertical takeoff and landing craft in a different light—but could we all be buzzing around? Would it just transfer the congestion from the streets to the skies?

But for those exhibiting, the road to #PAS2023 clearly began years—even a decade or more—ago, as the maturity of solutions like those very eVTOLs shone brightly as a force field against the pressures to decarbonize. And they joined sustainable aviation fuel, hydrogen-powered aircraft, and new ways to make lift in concert to assuage the skepticism that we could collectively achieve the net-zero emission goals the industry has promised by 2050.

So, How Did it Feel?

Normally rotating years with the similar aerospace trade show of record in Farnborough, UK, “Le Bourget” last commenced in July 2019, a victim in 2021 of the extended seizures of the pandemic. 

I’ve spent the bulk of my career in general aviation—with a short foray at a Boeing subsidiary, but still in aviation training—so the while Paris the city wasn’t new to me, the Paris Air Show was. So, in late June, we formed a vacation around PAS, to visit friends in Paris and see for myself what the spectacle would hold. 

How would it feel to walk around a static display not just hosting the latest from Gulfstream and Dassault and Daher, but also Boeing, Airbus, and Embraer’s commercial transport category jets and bristling military hardware? As it turns out, imposing to stand next to, but also thrilling. And I once again had that feeling I’d been a fighter pilot in another life when I sat in the Super Tocano at Embraer. No, they didn’t allow selfies…

Dassault celebrated its 60th anniversary with Mirage and Rafale displays across the aisle from its trijet Falcon 8X, 2000LXS, the nearly-certificated 6X and the 10X mockup. We watched the airshow for a bit after lunch with former Dassault test pilots from the deck of the media chalet—a completely different airshow performance than the ones I know so well from EAA AirVenture and Sun ’n Fun and the Reno Air Races.

In fact, I had a chance to sit in on one of the pilot briefings for the airshow on Thursday morning and climbed the stairs in the rain to the control-tower-like command center from which the air boss and his deputies would coordinate the whole affair. A common thread? After briefing the weather, boxes, and run of show, everyone save the pilots were dismissed for the debrief on the previous days’ events. The debrief stays sacred and reserved to just those flying—to preserve its integrity and allow for the free flow of information and safety recommendations. More on that in a follow on story for FLYING.

But Wait, What About the Big Guys?

We took a brief tour of the Boeing 777X-9, all kitted out inside for flight test—just like the flight test articles of the much smaller jets. I think of being on board the Cessna Citation Mustang conforming prototype in 2006. So the 777X is just… a lot bigger. 

While on board, we talked with Brad Surak, who heads up Boeing Digital Services now, with Jeppesen, ForeFlight, and now Cloud Ahoy under his oversight—probably one of the few GA spaces left within the Big B. The good news? It sure sounds like they are allowing the teams they’ve acquired to keep focused in their respective lanes. More on that, too, in a later story.

Technology on Display

And what of the halls filled with delegations from countries around the globe, presenting their research, and workforce, and production skill sets as solutions? Mockups, prototypes in various states of compliance, and an endless stream full of great ideas.

My personal favorite—and yes, the subject of upcoming coverage in the magazine—was the EcoPulse technology demonstrator, which is a joint project between Daher, Safran, and Airbus. It appeals to me not only because of its TBM DNA, but because it is so completely and purposefully not-even-close to a commercial product. And it was on display in its full reveal. 

We know that aerospace manufacturers experiment all the time to drive forward—and as aviation journalists we relish the chase, trying to figure out what the next move will be from a favorite OEM. There are so many questions to answer—and it was with clear delight that the program’s manager for Daher, Christophe Robin, walked us around F-WECO, essentially telling us everything that was working as well as a bunch of things that never would. And they were so glad to find out. Though I’m sure there’s more they’re not quite ready to share yet…

Another great example of future-forward application of new sources of power for flight? The Elfly project underway in Norway. Taking a tried and true airframe style based somewhat on the amphibious Grumman Albatross, the Noemi (for “no emissions”) plans to utilize quiet electric motors to access a string of seaplane ports along Norway’s fjordic coast. They hope to be operational commercially in 2029.

And the Elephant in the Room?

So, you may be asking, did we see protests like the ones popping up across France—and throughout Europe—all summer, spiteful towards private aviation? 

Security was like an unseen hand, most of the time, and it wrapped itself around Le Bourget as though wearing a velvet glove. We passed a few minutes every morning in the media entrance line having bags and bodies searched, as you might expect—and the maze to get in the general entrance gate was really interesting—made purposefully difficult to run straight through.

But we spent more than an hour each day walking from the train station to the airport gates, with no signs of strife. There were, however, more police vans assembled along the perimeter roads than I have seen in after several years of living in the western EU. Most of the gendarmerie appeared to be playing Sudoku on their phones.

And within Paris itself, we were fortunate too—aside from getting a dose of eau de Metro during rush hour a few times, we escaped unscathed and fully provisioned with wine, paté, and great stories for the months ahead to pursue.

The post What Happened in Paris appeared first on FLYING Magazine.

From a literal standpoint, many examples of this concept jostled for attention on the static display and in the halls at the Paris Air Show at Le Bourget this year. But the distributed power demonstrated by CORAC-supported collaboration between major aerospace OEMs Daher, Safran, and Airbus on the EcoPulse project has also emerged as a theme in the drive toward a market-ready airplane.

CORAC stands for “le Conseil pour la Recherche Aéronautique Civile,” or French Aeronautic Research Council, a focal group in France leading the charge toward decarbonization. EcoPulse is also funded by the DGAC (France’s civil aviation authority) through France Relance and NextGenerationEU. While governmental motivation is critical, what powers a project toward real sustainability solutions is the will to commit precious workforce and material resources at the corporate and teams level.

What Is EcoPulse?

From a distance, the silhouette of the EcoPulse belies its basis on the Daher TBM airframe. Already an efficient utilizer of the Pratt & Whitney PT6-series turboprop engine, the TBM 900 formed a shell for the project with well-understood aerodynamics and serviceability as a baseline for the effort.

Daher was already “in anticipation” of the current climate on decarbonization for some time, according to head of aircraft design Christophe Robin, lead for the EcoPulse project for Daher’s team, with chief technology officer Pascal Laguerre. 

“We started to think about that five years ago, and at that time it was not a very common word—decarbonization—so we said we need to do something,” said Robin in a walkaround the airplane with FLYING. “But let’s make something very concrete. No PowerPoint, no things like that. Let’s build an aircraft—and let’s build an aircraft with partners, with people that have the technology that we don’t have as an aircraft manufacturer. Above 28 volts of electricity, we don’t know too much.

“The goal is not to modify a TBM. The goal is to put as much technology as possible on an aircraft, to make something which is probably completely stupid from a product point of view, but which makes sense from a technology point of view.” 

From this, the consortium would learn and capture immense amounts of data from which to draw conclusions that could inform a marketable initial product offering.

• READ MORE: EcoPulse Aircraft Headlines Daher’s Sustainability Initiatives

The project was announced at Le Bourget in 2019—the last occasion of the Paris Air Show—and work has taken place since then. Safran produced the six electric ENGINeUS motors (at 80 kwh each) mounted with e-Propellers distributed along the wings, three on each side. The props have two positions, one for normal flight, and one feathered. The propulsion system takes its power from two sources: a turbogenerator—an electricity generator powered by a gas-burning turbine—from Safran and a battery pack supplied by Airbus. The Power Distribution and Rectifier Unit protects the high-voltage network and distributes the available electrical power along with the high-voltage harnesses (all from Safran). That’s important, because the system manages a total capacity of 800 volts—a leap in electrical system management unprecedented in this type of vehicle.

“Hybridization and electrification are key to the aerospace sector’s decarbonization journey,” said Sabine Klauke, CTO at Airbus. “With EcoPulse, we learned a lot from developing the high-power battery pack entirely, from the monitoring system to the thermal runaway and short-circuit tests. Some of these key learnings are already applied in several of our demonstrators with the common ambition to lower emissions. We are now all eager to see this technology flying and continue to progress on our electrification roadmap.”

First Flight: Normal Power

The EcoPulse took its maiden flight in 2022 using its stock PT6A engine before the electrical system was operational. Ground and flight testing thus far in 2023—including 27 hours in flight—have gone toward proving the aerodynamics of the engine configuration along with the operability of its systems. The flight deck features a Garmin G1000 standard on the airframe, with additional avionics to support the new systems. The consortium looks forward to the first flight engaging the electric motors later this summer.

“The demonstrator has so far amassed around 27 hours of flight time with the electric propellers feathered,” said Laguerre of Daher. “Flight tests of the hybrid-electric powertrain are due to begin later this summer. We are going to learn a lot. From this demonstration program, we plan to develop our future product roadmap and basically spec the hybrid aircraft we intend to produce by the end of our five-year plan. We expect by the end of 2027 to be able to offer our first hybrid aircraft to the market.”

Eric Dalbiès, executive vice president of strategy and CTO for Safran, said: “After endurance ground test campaign for the e-Propellers, the first hybrid-electric flight with the six e-Propellers activated will be an important milestone for our technology roadmap as Safran’s objective is to position itself as the leader in future hybrid and all-electric aircraft systems.” 

“For us this project is a sweet sport,” Dalbiès added in the press briefing. “Whatever happens in the future, about the maturity of this kind of system, it’s really answering the goals of research and technology projects, to make a representative demonstration—full scale—of the complete system.”

The post EcoPulse Debut at Paris Highlights Progress on Sustainable Solutions appeared first on FLYING Magazine.

At the Paris Air Show, company chairman Patrick Daher addressed the need for such investment—to give the mission the support it requires to achieve the lofty and critical goals of decarbonization. 

“People are very excited, very much on top of the situation—while we’ve been through the Paris Air Show and we have seen that all of us—all of us meaning all exhibitors, whether French, American, or any other countries, we have invested a lot of money in decarbonization,” Daher said.

• We Fly: Daher TBM 960

Daher noted that collectively the industry is on the eve of “the fourth evolution” of aviation. The first one was just being able to fly, “something that was thought impossible at the beginning of the 19th century,” followed by the ability to fly safely. The third evolution brought flying to everyone, in “democratization.” “Now the fourth evolution is we have to change the aviation system in order to come to decarbonization. If we do not do that, then that will be the end of aviation in the future.”

Strategic Investment

Daher celebrates its 160th anniversary this year, and it kicked off that commemoration with the “Take off  2027” plan announced at the beginning of 2023. A significant part of the plan centers around the company’s decarbonization efforts across its four verticals—aircraft development, aerospace manufacturing, manufacturing services, and logistics. The programmed investment represents four times the spend of the previous strategic plan.

• We Fly: Daher Kodiak 900

The company has created three innovation centers within its structure to help it contribute to the goals of net-zero carbon emissions by 2050 as outlined in the Paris Agreement on climate change. An initial “significant step” will take place by 2035, utilizing these centers along with efforts by its partners, suppliers, and customers. “Competitive solutions” for the marketplace will launch in three to 10 years in areas such as hybridization, new-generation materials, production processes (robotization and cobotization—human/robot collaboration), and digital transformation.

Solutions for the 90 Percent

Daher CEO Didier Kayat revealed in the press conference at Paris that 90 percent of the group’s carbon footprint comes from utilization of its products by its customers.

“Ninety percent of the carbon impact of Daher is due to the products of our clients,” said Kayat. “So if we don’t help our clients decarbonize, we will not achieve our decarbonization plans.”

In order to reduce those impacts, Daher is pursuing the use of lighter structures and new production processes to both increase output and reduce emissions. Also it will pursue more ecologically responsible logistics, using cleaner modes of transportation, for example, and implementing use of biofuels, such as sustainable aviation fuel, which it has already started at its aircraft division headquarters in Tarbes, France.

Daher will also work on its own footprint through initiatives such as the launch of its first hybrid-electric aircraft by 2027—based on lessons learned from the EcoPulse joint project with Safran and Airbus, and driven into its TBM and Kodiak series of aircraft. 

“Though all my engineers say I’m crazy to say that publicly…we will launch a hybrid aircraft in 2027,” said Kayat. “We don’t know yet what aircraft it’s going to be,” but the company is learning a lot from the EcoPulse project so that “at the end of this year we can have the road map to see what our product is going to be.”

• READ MORE: Quest to Daher

‘Imagineering by Daher’

To achieve the critical goals—and propel the group toward a successful future as a global aerospace manufacturing and logistics company—Daher has developed the three centers of “open innovation” within its structure under the umbrella of “Imagineering by Daher.” While it has long promoted the spirit of entrepreneurship within the company, the current movement doubles down on preserving the startup mentality of its teams. Five key imperatives to that “imagineering” are “#explore, #connect, #test, #scale, and #communicate.”

The three centers include:

• Log’in: a Toulouse-based innovation acceleration platform for tomorrow’s logistics industry
• Shap’in: a center of excellence in Nantes dedicated to new-generation composite aerostructures
• Fly’in: a forward-looking development center in Tarbes for tomorrow’s general aviation industry.

Three examples of decarbonization projects within Daher take place in logistics and in its aircraft products. First, Daher is implementing the use of a digital twin (JUMEL) to model and optimize logistics warehouses—a project led by the Log’in TechCenter to promote and facilitate innovative, eco-responsible industrial logistics.

A second example is in the digitizing of data collection from its TBM series turboprops and using analysis of the data to drive more responsible flying. To this end, Daher launched version 6 of its Me & My TBM app earlier this year.

Third is the use of thermal plastics in its aircraft and other aerospace products. “We are working a lot on the new composites that [are] called thermal plastics,” said Kayat. “It’s reusable, so it has a double virtue—it makes planes lighter [by up to] 20 percent.”

“Since Daher’s creation 160 years ago, the company always has supported key industrial developments with its customers,” said Kayat in his closing statement. “We continue to write this story by going further: It is as pioneers that we will be the first to offer a hybrid aircraft to the market.”

The post ‘Imagineering’ by Daher Launches Within Increased Sustainability R&D Spend appeared first on FLYING Magazine.

The four- or five-seat Cassio 330 represents the next step in a family that will eventually include the six-seat Cassio 480—with a combined electric-hybrid propulsion power of 480 kilowatts—and the 10/12-seat Cassio 600, projected to fly with electric-hybrid propulsion power totaling 600 kilowatts. 

“Today marks a true milestone for electric aviation, as VoltAero delivers on its promise to take an all-new approach for quiet, efficient and eco-friendly transportation that is based on a hybrid design combining thermal and electric propulsion for maximum flight safety,” said Jean Botti, VoltAero’s CEO and chief technical officer. “I want to thank my VoltAero team for its dedication and tireless work in reaching this historic moment, as well as express my appreciation to our suppliers and partners for their commitment to Cassio.”

VoltAero expects the Cassio 330’s first flight to take place later this year, at which point it will be used to help validate a totally new airframe configuration and the corresponding aerodynamics. The Cassio 330 will be powered by a 4-cylinder Kawaski Motors thermal engine—a derivative of that company’s popular motorcycle engines. French company AKIRA Technologies will lead the integration and validation of Cassio’s hybrid propulsion unit.

Cassio 330 V2

The second version of the Cassio 330 is projected to fly in the second quarter of 2024, and that model will be used for the aircraft’s type certification bid. The follow-on will utilize the completed hybrid propulsion power unit, made by combining a 4-cylinder Kawasaki Motors thermal engine (with a peak power rating of 165 kW) and a Safran ENGINeUS smart electric motor (with a peak power rating of 180 kW).

The next prototype will also feature an avionics suite from Avidyne, bringing together the manufacturer’s Quantum 14-inch displays for single-pilot operations and advanced connectivity. “Based on its agreement with VoltAero, the U.S.-based Avidyne will perform exclusive development in tailoring the avionics for the power management of Cassio’s hybrid propulsion unit,” said VoltAero in a statement.

The models will fly using a combination of sustainable fuels, including biofuel and hydrogen. “Currently, VoltAero’s Cassio S testbed aircraft is performing flight validations of VoltAero’s hybrid power unit with biofuel,” added the company. Cassio aircraft will use aft-mounted electric motors within a hybrid propulsion unit and leverage all-electric power for taxi, takeoff, cruise (for distances less than 150 kilometers), and landing. The internal combustion engine within the hybrid unit will be used to extend the aircraft’s range.

The company plans to assemble the aircraft at a “purpose built” facility at the Rochefort Charente-Maritime Airport (LFDN) in the Nouvelle-Aquitaine region of France.

The post VoltAero Shows Off Cassio 330 Hybrid-Electric Aircraft appeared first on FLYING Magazine.

The announcement was made on Tuesday at the Paris Air Show, along with several updates on the airframe and engine development as well as manufacturing and testing plans. The final product—the Overture—is projected to fly at Mach 1.75 in overwater cruise powered by bespoke Symphony engines running on 100 percent sustainable aviation fuel.

Mainline Suppliers

Leonardo, based in Rome, will provide its expertise in composite structure development and manufacturing as engineering lead for the Overture’s fuselage structural components integration, and serve as a design and build partner for fuselage sections—including the wingbox. The cross section of the Overture has a larger diameter at its fore section growing smaller towards the rear of the airplane. The design is intended to “minimize wave-drag and maximize fuel efficiency at supersonic speeds,” according to a statement from the company.

Aernnova, in Madrid, a large tier-one aerospace supplier, has been chosen to design and develop the Overture’s gull-shaped wings, which are structurally thinner than typical subsonic wings. Their nature is intended to reduce drag and increase efficiency at high speeds.

Aciturri, based in Miranda de Ebro, Spain, and another major tier 1 supplier, has been selected to provide the empennage to the Overture. A horizontal stabilizer that allows for greater control at subsonic speeds, including takeoff landing, is a key element to the tail design.

Symphony Engine Milestones

Florida Turbine Technologies (FTT) of Doral is the main partner on Boom’s proprietary engine, named the Symphony, and it continues to move forward in the two-spool, medium-bypass turbofan’s development. Scholl gave details on the powerplant’s specs along with teasing photos of the cross section that include the aforementioned optimization to run on 100 percent SAF. “Symphony features a high-specific-flow fan,” said Scholl, “which allows us to reduce the frontal area of the engine, which reduces supersonic drag.” Other details include:

• 35,000-pound thrust
• single-stage 72-inch fan
• air-cooled, multi-stage turbine
• FAA Part 33 and EASA CS 33 compliant
• adherence to ICAO Chapter 14 noise levels

Use of additive manufacturing will enable lightweight composition, low parts count, and reduced assembly costs. The engine features three low-pressure compressor stages, six high-pressure compressor stages, three low-pressure turbine stages, and a single high-pressure turbine stage. Former Rolls-Royce CTO and Singapore Aerospace programme chair Ric Parker serves as lead on the engine program, which has been under the magnifying glass when it moved away from former engine partner Rolls-Royce and went with a trio of new collaborators: FTT, GE Additive, and Standard Aero. Scholl spoke to this tangentially, stating that the need for a bespoke engine “specifically optimized for sustained supersonic flight and sustainable supersonic portions of that.” The vertical integration strategy is key to achieving this.

• READ MORE: Boom to Lead New Powerplant Design for Supersonic Jet

Manufacturing of the engines at scale will take place at FTT’s facility in Jupiter, Florida, Scholl revealed at the press conference. He also updated on progress of the company’s “iron bird” testing facility at its headquarters on the Centennial Airport (KAPA) on the south side of the Denver metro area in Colorado. 

“This is the integrated test facility, where we will be able to put all of the systems hardware through exhaustive testing, with software and hardware in the loop, with thousands of simulated first flights before Overture makes its maiden voyage,” said Scholl. Flight controls, electrical power, and landing gear will all be operable in the iron bird facility.

Fuel System as CG Control

One of the unique aspects of the Overture includes systems architecture updated upon during the press conference by Scholl. While avionics, flight controls, hydraulics, and gear systems were touched upon—and will meet FAA and EASA Part 25 regs—he offered a bit of insight on the fuel system, which will be used to provide center of gravity (CG) control during both sub- and supersonic operations.

The all-composite makeup of Overture enables the use of complex aerostructures to create the contoured fuselage and gull-wing planform. Overall, the use of already certified technologies have been chosen thus far to reduce the risk on the program, as it breaks ground in significant ways in commercial passenger service.

The program remains on track in its 10-year development cycle—where it stands 3.5 years in—for a planned type certification in 2029.

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