Elon Musk Archives - FLYING Magazine https://cms.flyingmag.com/tag/elon-musk/ The world's most widely read aviation magazine Wed, 26 Jun 2024 19:51:31 +0000 en-US hourly 1 https://wordpress.org/?v=6.4.4 Blue Origin Urges FAA to Cap SpaceX Launches at Kennedy https://www.flyingmag.com/news/blue-origin-urges-faa-to-cap-spacex-launches-at-kennedy/ Wed, 26 Jun 2024 19:51:28 +0000 /?p=210281 The latest wrinkle in the long-standing feud between billionaire CEOs Jeff Bezos and Elon Musk sees the former lodge a public complaint with the regulator.

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The billionaire space race between Jeff Bezos’ Blue Origin and Elon Musk’s SpaceX has taken a dramatic turn.

Last week, Blue Origin filed a public comment to the FAA requesting that the regulator limit the number of launches of SpaceX’s Starship—the largest and most powerful rocket ever built—out of Launch Complex-39A at Kennedy Space Center in Florida, which currently hosts the company’s Falcon 9 and Falcon Heavy rockets.

The FAA in May released a SpaceX proposal for high-frequency Starship operations at Kennedy, including the construction of infrastructure that would allow Musk’s firm to complete 44 launches per year.

The filing is the latest wrinkle in the multiyear feud between Musk and Bezos, who have exchanged taunts and legal actions as they battle for supremacy in the commercial spaceflight industry. Both SpaceX and Blue Origin have obtained contracts from U.S. government agencies such as NASA and the Pentagon and intend to make cosmic tourism a piece of their business.

“Sue Origin,” Musk bantered on social media platform X, which he acquired in 2022.

In a subsequent post, the SpaceX boss added, “An obviously disingenuous response. Not cool of them to try (for the third time) to impede SpaceX’s progress by lawfare.”

The public comment filed by Blue Origin has no legal bearing, but the FAA will consider it as it determines what restrictions to place on Starship at Kennedy.

SpaceX is seeking a commercial launch vehicle operator license for Starship operations at Launch Complex 39-A, which will require the preparation of an environmental impact statement (EIS). The EIS describes the potential effects of those operations on the surrounding environment and was required for SpaceX to begin the Starship orbital test flight program, for example. SpaceX will prepare the assessment itself under FAA supervision.

During Starship’s maiden voyage, which ended in a ball of flames a few minutes into the mission, the impact from the launch caused unexpected damage as far as 6 miles away from the Starbase launchpad in Boca Chica, Texas. The force of Starship broke windows, sent ashy debris into the sky, and brought an FAA investigation into SpaceX’s environmental mitigations, grounding the rocket for months. Five environmental groups sued the FAA over its handling of the mission.

Since then, SpaceX has made several improvements to Starbase to contain Starship’s debris field, and subsequent missions have resulted in little fanfare. However, it appears Blue Origin will use the incident as leverage in its plea to the FAA.

“At Starbase, Starship and Super Heavy test missions have been subject to environmental scrutiny due to their impact on the local environment and community,” the public comment reads, citing the aforementioned lawsuit against the regulator as evidence.

Blue Origin too launches operations out of Kennedy. The company leases Space Launch Complex-36 and occupies several hangars, as well as a manufacturing site, at Cape Canaveral Space Force Station (CCSFS), which it says are close to the area SpaceX wants to use.

“Blue Origin employs over 2,700 full-time employees in [Florida’s] Brevard County, including 449 employees at CCSFS that are directly impacted by local launch activities,” the filing reads. “Blue Origin has invested more than $1 billion in capital expenditures to develop [Launch Complex-36] as the first privately built heavy-lift launch complex in the world.”

The company said it worries about the safety of property and personnel during a Starship launch anomaly, such as an explosion, fire, debris, or loud noise. It also argued that Starship operations could impede Blue Origin’s access to shared infrastructure and “limited airspace and maritime resources.”

Starship and the Super Heavy booster hold about 5,200 metric tons of liquid methane for propulsion—the force of which, Blue Origin claims, would impede company and government activities at Kennedy due to the anticipated requirement of a safety margin around the site.

The firm urged the FAA to place a cap on the number of Starship launches, specify and limit launch times, and invest in infrastructure that would make Kennedy and CCSFS safer and more accessible for other launch providers.

It also suggested that SpaceX and the government be required to compensate Blue Origin or other companies whose commercial activities are impacted by Starship, as well as mandatory penalties for SpaceX should it violate the EIS or its license.

Given Bezos’ history with Musk, it’s difficult to say whether genuine concern, a desire to hamper the competition, or both prompted the comment.

Blue Origin is developing an alternative to Starship, New Glenn, but the rocket has faced delays and has yet to fly. New Glenn has collected a handful of customers, including Amazon’s Project Kuiper and NASA, which intends to launch it to Mars on its maiden voyage later this year.

NASA was at the center of the most publicized dispute between Blue Origin and SpaceX. After the space agency tapped SpaceX as the sole provider of a human landing system (HLS) for Artemis missions to the moon, Bezos in 2021 took NASA to court, arguing that it had promised two contracts.

The company would ultimately lose that battle. But the space agency in 2023 announced Blue Origin as the second Artemis HLS provider. Both companies are now working with NASA to develop a revamped plan for the Mars Sample Return Program, each receiving a $1.5 million contract.

The firms are also competing in the military sphere. In 2022, Blue Origin lost out on a pair of Pentagon contracts at the expense of SpaceX and United Launch Alliance, a joint venture between Boeing and Lockheed Martin. But earlier this month, it secured its own agreement with the U.S. Space Force for 30 military launches, worth up to $5.6 billion.

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SpaceX Starship’s Fourth Test Flight Is Rocket’s Most Successful Yet https://www.flyingmag.com/modern/spacex-starships-fourth-test-flight-is-rockets-most-successful-yet/ Thu, 06 Jun 2024 20:33:22 +0000 /?p=209143 It’s a momentous occasion for SpaceX as both Starship and the Super Heavy booster successfully splashed down back on Earth.

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A damaged flap and multiple lost tiles weren’t enough to stop SpaceX’s Starship—the largest and most powerful rocket ever constructed—from making its first successful splashdown on Thursday.

Starship and the Super Heavy booster finally made it back to Earth following the spacecraft’s fourth integrated flight test (IFT-4), which was the main goal of the mission that launched from Boca Chica, Texas. As SpaceX put it, “the payload for this test was the data.”

Super Heavy splashed down in the Gulf of Mexico after jettisoning from Starship about four minutes into the flight. Starship, meanwhile, flew nearly halfway around the world over the course of about 40 minutes before splashing down in the Indian Ocean.

External cameras and on board Starlink satellites gave viewers a rare live look at Starship’s reentry into Earth’s atmosphere from its suborbital flight path. The video feed appeared to show the loss of several heat shield tiles and damage to one of the flaps—which control the vehicle as it decelerates from hypersonic speeds—as plasma built up around the spacecraft.

Live footage cut in and out several times, prompting cheers from the SpaceX team each time the feed was restored. Crews toasted marshmallows in celebration of Starship’s inaugural landing burn, which slowed it down for a “soft” ocean landing. Then, finally, after much anticipation, the gargantuan spacecraft splashed down for the first time at T-plus 1 hour and 6 minutes.

“Despite loss of many tiles and a damaged flap, Starship made it all the way to a soft landing in the ocean!” said SpaceX CEO Elon Musk in a post on X, the social media platform he acquired in 2022. “Congratulations @SpaceX team on an epic achievement!!”

NASA Administrator Bill Nelson, who is betting on Starship to complete the necessary test flights in time for SpaceX to prepare a Starship Human Landing System (HLS) for the Artemis III mission—NASA’s first lunar landing attempt since the Apollo missions—also sang the praises of IFT-4.

After successfully making it to suborbit and back, the arrow is pointing up for Starship.

Each of the spacecraft’s first two integrated test flights ended in explosions, and its third was cut short just after reentering the atmosphere. All three attempts resulted in the spacecraft’s grounding by the FAA.

But SpaceX painted these as successes. According to the company, Starship’s development falls under its philosophy of rapid design iteration. Essentially, the firm is okay with blowing up a few rockets if it can collect data that helps it hone the design, increasing the chances of success on future launches.

A reentry and soft landing was the primary objective of Thursday’s flight test, validating that Starship and Super Heavy—which are designed to be reusable—could survive the extreme conditions during approach and landing.

At present, it’s unclear whether the extent of the damage will prevent the rocket from flying again. But with both stages back on Earth, it seems unlikely that the FAA would move to ground Starship for a fourth time.

“The fourth flight of Starship made major strides to bring us closer to a rapidly reusable future,” SpaceX said in an update on its website. “Its accomplishments will provide data to drive improvements as we continue rapidly developing Starship into a fully reusable transportation system designed to carry crew and cargo to Earth orbit, the moon, Mars, and beyond.”

That would mean Musk and SpaceX can turn to the next step in Artemis preparations: an in-orbit propellant transfer demonstration. Following that, Starship will need to complete an uncrewed lunar landing, which could require multiple launches.

The final phase will be a crewed flight test, in which the spacecraft will land billionaire entrepreneur Jared Isaacman on the moon. Isaacman is the driving force behind the Polaris Program, which in 2022 purchased three flights from SpaceX in an effort to advance human spaceflight. The program’s first mission, Polaris Dawn, is expected to launch this summer on SpaceX’s Falcon 9 rocket. It will culminate in the crewed flight of Starship.

It’s difficult to gauge exactly how many Starship launches SpaceX will need to complete before the rocket is certified for routine missions. But the company is under a time crunch.

Already, Artemis III has been pushed back from 2025 to September 2026. And NASA, facing competition from Russia, China, and others to expand the envelope for human spaceflight, will likely want to stick to that timeline.

If that’s the case, SpaceX will need to see continued positive results from rapid design interaction. The good news is that Starship appears to be on the right trajectory.

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SpaceX Starship Will Fly Again in 3-5 Weeks, Elon Musk Predicts https://www.flyingmag.com/spacex-starship-will-fly-again-in-3-5-weeks-elon-musk-predicts/ https://www.flyingmag.com/spacex-starship-will-fly-again-in-3-5-weeks-elon-musk-predicts/#comments Mon, 13 May 2024 21:09:24 +0000 https://www.flyingmag.com/?p=202802 Musk’s timeline would place Starship’s fourth orbital test flight sometime in June, but SpaceX will need to wait for the FAA to wrap up its investigation.

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SpaceX’s Starship, the largest and most powerful rocket ever constructed, will fly again in June, SpaceX CEO Elon Musk predicted over the weekend.

The company’s massive rocket and Super Heavy booster, which when stacked together stand nearly 400 feet tall, have been grounded since March as the FAA conducts a mishap investigation into Starship’s third uncrewed orbital test flight.

However, Musk on Saturday posted an image to social media platform X—which he acquired in October 2022—of Starship and Super Heavy being moved back to the company’s Starbase launchpad in Boca Chica, Texas, which hosted the rocket’s first three test flights.

In response to a query about the date of the fourth flight, called Integrated Flight Test 4 or IFT-4, Musk gave a timeline of three to five weeks. That would place the next launch sometime in June.

SpaceX has a hit-or-miss track record when it comes to predicting Starship launches. Gwynne Shotwell, the company’s chief operating officer, said in March for example that IFT-4 could launch as soon as early May.

During the lead-up to Starship’s second test flight, which ultimately launched in November, Musk gave a timeline of six to eight weeks in April and again in June. In September, he said the rocket was “ready to launch” and was swiftly rebuffed by the FAA. However, on November 3, SpaceX correctly predicted that Starship would launch again by the middle of the month.

Starship’s three test flights have improved on each attempt but resulted in groundings of varying lengths by the FAA. The agency’s initial investigation spanned from April to November. The second took half as long, wrapping up between November and February.

Given the improvements made to Starship and Starbase before the rocket’s second flight test—such as the installation of a water-cooled steel plate beneath the launch pad to contain debris—and the relative success of its third flight test, SpaceX could be looking at a similar timeline of around three months for the current investigation. That would put it in line to close in June, making Musk’s prediction appear feasible.

Musk and SpaceX have already set ambitious goals for Starship’s fourth flight. The biggest will be to survive reentry into Earth’s atmosphere, which is where the previous mission failed. Both Starship and the Super Heavy booster are designed to be reusable.

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SpaceX Adds Cosmic Tourism Offering to Website https://www.flyingmag.com/spacex-adds-cosmic-tourism-offering-to-website/ Thu, 02 May 2024 20:31:43 +0000 https://www.flyingmag.com/?p=201817 According to the company’s website, customers can book missions to Earth orbit as early as this year, with flights to the International Space Station following in 2025.

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Human spaceflight has long been a goal for SpaceX, the rocket and satellite manufacturing venture of billionaire Elon Musk. Per an update to the company’s website, it appears interested customers can now book their spots on missions to the International Space Station (ISS), moon, and Mars, with flights beginning as early as this year.

SpaceX this week quietly added a “Human Spaceflight” tab to its website, listing four destinations to which customers can book flights: Earth orbit, the ISS, lunar orbit, and Mars. It is unclear when the new offerings were added.

Pricing information for the missions does not appear to be available. But the webpage directs customers to an email address, humanspaceflight@spacex.com, where they can inquire to book a flight. Missions will begin later this year, the page says, starting with flights to Earth orbit.

FLYING reached out to that email and SpaceX’s press email but did not receive an immediate response.

SpaceX describes its Earth orbit missions as offering a view of the planet from 300 kilometers up. The missions, seating two to four passengers, will last three to six days, offering 360-degree views.

According to the webpage, seats and “on-orbit research opportunities” will be available in late 2024. Regarding the latter offering, SpaceX says it is seeking “exceptional science and research ideas” to study ways to make life in space and on other planets a possibility.

The in-orbit research missions would be facilitated by the company’s Dragon capsule, which since 2012 has ferried more than 1,000 research experiments to low-Earth orbit and the ISS. Customers can submit a research proposal, which SpaceX will either accept or decline. If accepted, the applicant will put together a detailed plan, working with the company to finalize a mission profile, train crews, certify hardware, and collect data.

Two human spaceflight research opportunities are listed on SpaceX’s website: fitness-focused and exploration-focused research. The latter centers largely on the development of medical capabilities for long-duration missions—perhaps to Mars, for example. Mental and physical health and virtual or augmented reality are listed as areas of research interest.

“All Dragon and Starship missions have the ability to conduct scientific research to improve life back on Earth as well as raise awareness to a global audience,” the page reads.

Ten-day commercial missions to the ISS, according to SpaceX, will be available as early as 2025. These would transport up to four people or 192 kilograms of cargo to the orbital laboratory, where passengers could conduct research or simply pay a visit.

Missions to lunar orbit and Mars do not have listed timelines. But the webpage advertises seven-day trips around the moon with up to 12 passengers, with private quarters included. A mission profile for flights to Mars simply lists the Red Planet’s day length, force of gravity, and average distance from Earth.

For all missions, passengers will don a 3D-printed helmet “with customized padding [that] houses microphones for communication and valves that regulate the suit’s pressure systems,” per SpaceX’s description.

The vehicles listed under the Human Spaceflight tab are the Dragon capsule, which is already in use by NASA, and Starship, the reusable upper stage of the company’s massive spacecraft.

Starship and SpaceX’s Super Heavy launcher combined form the largest and most powerful rocket ever constructed, standing close to 400 feet tall when stacked. However, the gargantuan vehicle has been grounded after each of its three uncrewed orbital test flights.

Interestingly, the addition of human spaceflight offerings to SpaceX’s website suggests that the company expects to build on Starship’s most recent flight, and quickly—fast enough to offer missions to lunar orbit in the not-so-distant future. The jumbo rocket is also a key component of NASA’s Artemis II and Artemis III missions to the moon’s orbit and surface, respectively.

SpaceX is not the only company to offer cosmic tourism for paying customers, nor will it be the first to actually deliver on that offering.

Blue Origin in 2021 was the first to fly humans beyond the atmosphere, ferrying CEO Jeff Bezos and Star Trek icon William Shatner to the edge of space. Virgin Galactic followed in June 2023 with its inaugural commercial launch and is now offering monthly suborbital flights for a few hundred thousand dollars per ticket.

Musk and SpaceX’s ambitions, however, are grander than those of their rivals, culminating in the establishment of human colonies on the moon and other planets. But first the company will need to prove it can safely fly humans around the Earth.

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Elon Musk Sets New Goal for Massive Starship Rocket https://www.flyingmag.com/elon-musk-sets-new-goal-for-massive-starship-rocket/ Fri, 29 Mar 2024 19:38:36 +0000 https://www.flyingmag.com/?p=199488 The SpaceX CEO wants the fourth test flight of Starship to end in the spacecraft’s safe recovery on Earth, a feat that has thus far eluded the company.

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SpaceX CEO Elon Musk has hinted at the goals for the next integrated test flight of the company’s Starship rocket and Super Heavy booster, which together form the largest and most powerful spacecraft ever built.

Starship’s next mission, IFT-4, will be the massive rocket’s fourth since it made its maiden voyage in April 2023. The spacecraft launched for the third time in March, but it was also grounded by the FAA for a third time after SpaceX was unable to recover the rocket and booster when they reentered the atmosphere.

In a post on X, formerly Twitter, Musk on Wednesday said SpaceX is now preparing for that fourth test flight. The goal, he said, is for the spacecraft to survive the fireball that forms around it during reentry, when temperatures reach their highest point.

Gwynne Shotwell, chief operating officer of SpaceX, said last week that the flight could happen as soon as early May. It will not have a payload.

SpaceX completed a full-duration static fire test of the Starship upper stage’s six Raptor engines on Monday, less than two weeks after its third voyage. A static fire test involves the loading of propellant and firing of the engines while the rocket is bolted to the launch mount. It is intended to ensure the engine is functioning properly and assess factors like pressure and temperature.

The company on Wednesday completed a second static fire of a single upper-stage engine using the spacecraft’s header tanks. These fuel the engines as they fire shortly before landing, which returns the reusable rocket to a vertical orientation as it approaches the landing pad.

IFT-4, if it goes according to Musk’s plan, would mark the first time Starship and Super Heavy make it to orbit and back to Earth in two pieces. Each of the rocket’s first two test flights ended in explosions. But the third attempt, while still resulting in the loss of the rocket and booster, was comfortably SpaceX’s most successful one yet.

Starship’s six second-stage engines successfully powered on and carried the rocket to orbit for the first time. While in orbit, it achieved several more firsts, including a critical propellant transfer test that demonstrated a maneuver the spacecraft will need to perform on future missions to the moon and beyond, including for NASA. The space agency this month applauded the company’s effort.

Starship also demonstrated the ability to open and close its payload door, which could one day be used to deploy Starlink satellites and other cargo, while in orbit.

After coasting nearly halfway around the Earth, Starship reentered the atmosphere for the first time, adding to the milestones. But after that SpaceX lost communications with the rocket and announced it believed it to be lost.

Before Starship can fly again it will need to be cleared by the FAA, which initiated a mishap investigation following the third test flight. A mishap investigation is standard procedure whenever a launch does not go according to plan. The process concludes with SpaceX obtaining a fresh launch license and could take anywhere from a few months to a few weeks.

Musk, however, does not anticipate any future slowdowns for Starship. He earlier this month said in a post on X that SpaceX would aim for six more Starship launches this year, which would be an unprecedented number for a new super heavy-lift rocket.

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SpaceX Starship Grounded Again https://www.flyingmag.com/spacex-starship-grounded-again-after-most-successful-test-flight-yet/ Thu, 14 Mar 2024 21:03:20 +0000 https://www.flyingmag.com/?p=198089 The FAA begins a third mishap investigation into SpaceX’s Starship rocket and Super Heavy booster, which were lost during a test Thursday.

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In what feels increasingly like a bout of déjà vu, SpaceX’s Starship—the largest and most powerful rocket ever flown—has been grounded again.

The FAA on Thursday initiated its third mishap investigation into Starship after the 400-foot-tall spacecraft and booster were lost during its third orbital test flight. Both components are intended to be reusable.

Starship will remain grounded until the FAA concludes its investigation and awards a fresh launch license. However, Thursday’s flight undoubtedly built on previous Starship missions, during which the rocket and booster exploded minutes after takeoff. This time around, they flew halfway around the planet.

Starship stands taller than the Statue of Liberty and on Thursday generated nearly twice the thrust of NASA’s Space Launch System, which owned the previous record. Orbital test flights are intended to evaluate the spacecraft’s capabilities for NASA Artemis moon missions, which aim to return humans to the lunar surface for the first time in half a century.

Starship and the Super Heavy booster lifted off Thursday morning from Starbase, SpaceX’s launch pad in Boca Chica, Texas. The spacecraft generated 16 million pounds of thrust from 33 Raptor engines, the most ever in a rocket booster.

Unlike past attempts, Thursday’s mission, OT-3, traveled nearly halfway around the Earth as intended. For the first time, Starship reached space. But when the rocket reentered the atmosphere about 45 minutes into the mission, SpaceX lost communications. The company later said the vehicle did not survive reentry. Starship was intended to splash down in the Indian Ocean, and the booster in the Gulf of Mexico.

However, while not fully completed, the mission was vastly more successful than previous flights. Starship for the first time demonstrated the ability to reach orbital speeds and open its payload door—which could one day deploy Starlink satellites and other cargo—during flight.

Another crucial feat was a liquid oxygen transfer between two tanks, part of a NASA tipping-point demonstration and a key capability for missions to the moon and beyond.

A SpaceX representative estimated the company will need to complete 10 refueling missions before its Starship Human Landing System (HLS)—the capsule that will transport astronauts to the moon during Artemis III—can land on the lunar surface. The representative did not convey how many orbital test flights will be required, but Starship will need to complete at least one mission in full before moving to the next phase.

With three orbital test flights under Starship’s belt, SpaceX CEO Elon Musk on Tuesday predicted the rocket will complete six more this year—an unprecedented number for a new super heavy lift rocket.

Though the flight undoubtedly builds upon Starship’s previous missions, the FAA will nevertheless investigate the loss of communications, which it said affected both the rocket and booster.

A mishap investigation is standard whenever a launch does not go according to plan. The goal is to determine the root cause of the event and identify corrective actions to keep it from happening again.

The regulator said it would be involved in every step of the process. It will need to approve SpaceX’s final report, including any corrective actions the company intends to take, before a license can be reissued.

“A return to flight is based on the FAA determining that any system, process, or procedure related to the mishap does not affect public safety,” the agency said. “In addition, SpaceX may need to modify its license to incorporate any corrective actions and meet all other licensing requirements.”

No public injuries or property damage were reported from OT-3, the FAA said. That was not the case during Starship’s first test flight, which damaged buildings and sent plumes of ash and debris flying miles away.

The investigation into that incident closed within seven months, and the agency’s second inquiry was completed in just three months. Since Thursday’s test was far more successful than the previous two, and no injuries or damage were reported, the investigation timeline may be on the shorter side.

Accidents are not particularly uncommon for spacecraft. In fact, a Japanese rocket called Kairos and a Chinese model called Yuanzheng-1S both suffered anomalies this week. But the delays caused by Starship investigations may have implications for the Artemis missions.

NASA Administrator Bill Nelson congratulated SpaceX on Thursday’s test flight. But with Americans’ return to the moon aboard Artemis III now delayed to 2026, the agency will be expecting a usable Starship HLS by then. Jim Free, associate administrator of NASA, predicted vehicle’s development may take more time than previously thought.

Musk, meanwhile, has touted Starship as a ferry to Mars, envisioning trips to the Red Planet carrying hundreds of humans at a time. Those ambitions will depend on SpaceX ironing out the kinks with the 400-foot-tall rocket and booster.

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The Implications of SpaceX’s Second Starship Test Flight https://www.flyingmag.com/the-implications-of-spacexs-second-starship-test-flight/ https://www.flyingmag.com/the-implications-of-spacexs-second-starship-test-flight/#comments Mon, 20 Nov 2023 20:04:17 +0000 https://www.flyingmag.com/?p=188440 Saturday’s launch again ended in the loss of both Starship stages, prompting another FAA mishap investigation and potential delays to NASA’s Artemis moon mission program.

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The most powerful rocket ever built is grounded—again.

SpaceX’s massive Starship rocket and Super Heavy booster flew for the second time on Saturday, and the results were a mixed bag. Stage separation—the point at which the spaceship’s maiden voyage in April went off the rails—was a success. But like last time, both the rocket and booster exploded and were lost, prompting another mishap investigation by the FAA. Starship will not be able to fly again until the investigation and a launch license evaluation are concluded.

The 400-foot-tall spacecraft took off from Starbase—SpaceX’s launch pad in Boca Chica, Texas, just off the coast of the Gulf of Mexico—Saturday morning after the launch was postponed from Friday. All 33 Raptor engines on the Super Heavy booster fired this time, unlike in April, when a handful of them failed.

Starship’s second test flight successfully debuted a hot-stage separation system, one of “well over 1,000” changes SpaceX made to the design, according to CEO Elon Musk. In hot-stage separation, the upper stage engines are ignited while the booster’s engines are still firing and the two stages remain attached. Previously, the company turned off the booster engines first.

According to SpaceX, Saturday was the first time a vehicle as large as Starship successfully pulled off the technique.

Although the new system achieved its goal, the booster promptly exploded—or experienced a “rapid unscheduled disassembly,” in SpaceX parlance—over the Gulf of Mexico, where it was meant to splash down intact. A few minutes later, after the Starship upper stage reached space, SpaceX engineer and livestream host John Insprucker said mission control lost contact with the spacecraft.

“We think we may have lost the second stage,” Insprucker said on the broadcast.

About 47 minutes into SpaceX’s livestream and eight minutes into the flight, as a camera follows the upper stage, an explosion is visible. Insprucker said engineers believed an automated flight termination plan was initiated, though the reason is still unclear. 

Starship had reached about 91 miles in altitude—well past the widely accepted boundary between the atmosphere and space—but was expected to fly more than halfway around the Earth before splashing down off the coast of Hawaii.

“With a test like this, success comes from what we learn, and [Saturday’s] test will help us improve Starship’s reliability as SpaceX seeks to make life multiplanetary,” the company said on Musk’s social media platform X, formerly Twitter.

Starship’s second voyage lasted twice as long as its first, and SpaceX appears to be getting close to nailing stage separation. However, both of the spacecraft’s reusable components were lost. And the behemoth of a rocket is now out of commission while the FAA investigates—again.

“A mishap occurred during the SpaceX Starship OFT-2 launch from Boca Chica, Texas, on Saturday, November 18,” the agency said in a statement. “The anomaly resulted in a loss of the vehicle. No injuries or public property damage have been reported. The FAA will oversee the SpaceX-led mishap investigation to ensure SpaceX complies with its FAA-approved mishap investigation plan and other regulatory requirements.”

A mishap investigation—which had grounded Starship since April—is standard when a launch does not go as planned. SpaceX will now need to compile a report on what went wrong, as well as actions it can take to ensure the next launch goes smoothly, both of which must be approved by the FAA.

The company will also need to apply for a second license modification in order to add more Starship launches to its manifest, which can involve coordination with other federal agencies such as NASA. 

There is no timeline for either process, but the FAA’s initial mishap investigation opened in April and was closed in September. A modified launch license followed in mid-November.

However, unlike the previous test, a water-cooled steel plate installed beneath Starbase prevented ash and debris from being flung for miles. And having been through the investigation and license evaluation process already, it’s possible SpaceX is able to get through a second round of inquiries more quickly.

Fly Me to the Moon

SpaceX’s “iterative design” or “fail fast, but learn faster” philosophy has allowed the company to make steady progress on its Starlink satellites and Crew Dragon capsules, both of which are launching routinely. It could be argued that’s been the case for Starship so far as well, given the successes the company achieved with Saturday’s launch. 

Still, SpaceX may need to pick up the pace. Musk’s ultimate goal is for Starship to eventually ferry hundreds of humans at a time to the moon, Mars, and beyond. The SpaceX CEO has claimed it will land astronauts on Mars by 2029. Those early arrivals are expected to build a base that could one day support a colony of 1 million on the “Red Planet.” But before Musk turns to other planets, there are projects on Earth riding on his company’s success.

In 2021, NASA picked SpaceX to land humans on the moon for the first time in half a century, contracting it to develop a variant of Starship capable of putting astronauts on the lunar surface. That mission, Artemis III, will be preceded by an uncrewed Starship demonstration flight to the moon and back. It will be followed by the Artemis IV mission, for which SpaceX has already been enlisted.

Simply put, NASA won’t be able to get the U.S. back in the space race without Starship. Already, agency officials are “concerned” about SpaceX’s progress, with one top manager predicting Artemis III will “probably” slide from 2025 to 2026.

Musk and Co. are left with a conundrum. To keep Artemis on schedule, SpaceX will need to conduct more Starship test flights, and fast. But moving too quickly can create outcomes such as Saturday’s, which, despite building on the first flight, caused the FAA to intervene. Then again, there’s little time to waste, and the company won’t be able to learn much about the largest rocket ever built without flying it.

As SpaceX continues to iterate on Starship, the company is also contending with a lawsuit against the FAA, which it joined as a co-defendant in May. The suit, filed by five environmental groups, alleges the regulator wasn’t thorough enough in its assessment of the rocket’s potential impacts on the surrounding wildlife.

Jared Margolis, senior attorney for the Center for Biological Diversity, a plaintiff in the case, told FLYING the lawsuit is still ongoing. Margolis criticized the FAA’s written reevaluation of Starship’s environmental impact, arguing the agency should have required more of SpaceX before green lighting both test flights. He said the center is considering adding more claims to its suit for the FAA’s failure to fully analyze the impact of April’s launch.

More recently, SpaceX has come under fire for its workplace safety culture, which a special report from Reuters earlier this month characterized as “lax.” According to the report, investigators used government records and interviews to determine there were 600 previously unreported injuries suffered on the job by SpaceX workers—including one death—since 2014. Several U.S. lawmakers have expressed concern about the report’s findings.

While the lawsuit and Reuters investigation did not impact Saturday’s launch, they present more obstacles for SpaceX to overcome before Starship flies to the moon. Another setback could have a ripple effect on America’s space exploration goals.

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SpaceX Starship Launch Hits Snag https://www.flyingmag.com/spacex-starship-launch-hits-snag/ Fri, 17 Nov 2023 16:54:29 +0000 https://www.flyingmag.com/?p=188270 Friday's anticipated Starship launch was delayed due to the need to replace hardware, chief executive Elon Musk said.

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SpaceX’s long-anticipated second launch of its Starship rocket, initially set for Friday morning, has been delayed due to the need to replace flight control hardware, according to chief executive Elon Musk.

Earlier in the week, SpaceX had been given the all clear by the FAA for the second orbital test flight of the 400-foot-tall Starship upper stage rocket and Super Heavy booster.

On Thursday, Starship was stacked on the launch pad, ready for flight.

“This is another chance to put Starship in a true flight environment, maximizing how much we learn,” SpaceX said on X, formerly Twitter, on Thursday morning. “Rapid iterative development is essential as we work to build a fully reusable launch system capable of carrying satellites, payloads, crew, and cargo to a variety of orbits and Earth, lunar, and Martian landing sites.”

But by Thursday afternoon, Musk relayed that the launch was to be pushed back a day.

“We need to replace a grid fin actuator, so launch is postponed to Saturday,” Musk said.

In April, Starship was grounded by the FAA, which launched an investigation after its initial test flight exploded in flames when the spacecraft lost control during stage separation after just minutes.

The second Starship flight test is set to launch Saturday, with a 20-minute window opening at 7 a.m. CST.

The launch will be broadcast live on X @SpaceX, as well as on the SpaceX website, with programming expected to begin about 35 minutes before liftoff.

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SpaceX’s Starship Cleared for Second Takeoff After Obtaining Modified Launch License from FAA https://www.flyingmag.com/elon-musk-says-spacex-starship-could-launch-friday-and-he-may-be-right-this-time/ Wed, 15 Nov 2023 19:07:52 +0000 https://www.flyingmag.com/?p=188014 Musk’s previous predictions haven’t come to fruition, but this time, a fresh launch license backs the SpaceX CEO’s timeline.

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SpaceX CEO Elon Musk has not enjoyed a great track record when it comes to predicting the second orbital test flight of Starship, the largest and most powerful rocket ever built. But Musk’s assertion this week—that the 400-foot-tall Starship upper stage and Super Heavy booster could fly again as soon as Friday—looks like it could come true.

“Was just informed that approval to launch should happen in time for a Friday launch,” Musk wrote in a post on his social media platform X, formerly Twitter.

The SpaceX CEO did not elaborate on who gave him that timeline, and some of his previous predictions have failed to come to fruition. This time, however, Musk’s timeline is backed by the FAA: The agency announced Wednesday afternoon that Starship and the Super Heavy booster are cleared for another takeoff.

“The FAA has given license authorization for the second launch of the SpaceX Starship Super Heavy vehicle,” the agency said in a statement viewed by FLYING. “The FAA determined SpaceX met all safety, environmental, policy and financial responsibility requirements.”

The regulator said the modified license applies to all phases of SpaceX’s proposed operation, from preflight preparation to splashdown, but only for one launch. According to an air traffic control advisory on its website, the launch and reentry mission, “Space X Starship Super Heavy Flt 2,” will take place in Boca Chica, Texas—the site of SpaceX’s Starbase launch pad—on Friday. Backup dates are listed as Saturday and Sunday.

Ready for Launch

On October 31, the FAA confirmed it had completed the safety review portion of its Starship license evaluation. A modified license could not be granted until the evaluation was finished.

The announcement came with the caveat that the agency was still working through an environmental review, which a spokesperson told FLYING is the “last major element” of the process. That step required coordination with the U.S. Fish and Wildlife Service (USFWS) to produce an updated biological assessment of the potential impacts of a Starship launch on the surrounding environment.

Aubry Buzek, who runs public affairs for USFWS’s Texas office, confirmed to FLYING that the agency’s formal consultation with the FAA concluded on Tuesday, clearing the way for a license modification. On Wednesday, the FAA published a written reevaluation of Starship’s environmental assessment, concluding that there are “no significant environmental changes” compared to prior documentation.

According to USFWS, the environmental assessment focused on a new water deluge system that was installed on Starbase to shield the launch pad from the flames of Starship’s 33 Raptor engines. In April, the engines blew a massive crater under the launcher and scattered ash and debris as far as the town of Port Isabel, about 6 miles away.

Starbase did not have such a system for Starship’s inaugural launch, which may have contributed to the damage. Musk said plans to install a water-cooled steel plate beneath the launcher were scrapped because it “wasn’t ready in time,” adding that “we wrongly thought, based on static fire data, that Fondag [concrete] would make it through one launch.”

With a modified launch license in hand, Starship’s second test flight could follow in just a few days—the first one came less than a week after the FAA’s initial green light.

As was the case with that launch, the flight will be broadcast live on SpaceX’s website. In addition to the new flame deflector, it will debut a hot-stage separation system and thrust vector control system for the Super Heavy booster engines.

The flight itself is expected to last about 90 minutes, with the Starship upper stage splashing down in the Pacific Ocean off the coast of the Hawaiian island of Kauai.

High Stakes

Plenty is riding on the success of the next Starship launch. NASA picked SpaceX to develop a version of the rocket that will land humans on the moon for the first time in half a century during the Artemis III mission, which is scheduled for 2025. Before then, the company will fly an uncrewed demonstration mission to the moon.

But NASA officials are already “concerned” about the number of test flights Starship must complete even before that demonstration. A top NASA manager said Artemis III will “probably” slip to 2026 as a result.

A delay to Artemis III could throw a wrench into NASA’s other mission timelines. The space agency has already enlisted SpaceX to conduct a second crewed landing demonstration in 2027 as part of the subsequent Artemis IV mission. The goal is to develop a lander “that meets NASA’s sustaining requirements for missions beyond Artemis III,” such as docking with the upcoming Gateway space station and accommodating up to four crew members.

Following Artemis, SpaceX said the ultimate objective for Starship is to ferry hundreds of humans at a time to the moon, Mars, and beyond. Musk himself has claimed the firm will land humans on Mars by 2029. The plan is for the first batch of astronauts to set up a small base, with the aim of one day supporting a colony of 1 million earthlings on the “Red Planet.”

For fans of science fiction, it’s an exciting prospect. To get there, SpaceX will first need to prove Starship can reach orbit without exploding, but the hope is for that litmus test to happen in the next few days.

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SpaceX’s Starship—the Most Powerful Rocket in History—Nears Return to Flight https://www.flyingmag.com/spacexs-starship-the-most-powerful-rocket-in-history-nears-return-to-flight/ https://www.flyingmag.com/spacexs-starship-the-most-powerful-rocket-in-history-nears-return-to-flight/#comments Wed, 01 Nov 2023 18:25:41 +0000 https://www.flyingmag.com/?p=186910 Starship has been grounded since April after its maiden voyage ended in an explosion, but the massive spacecraft is getting closer to a second test flight.

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Since its inaugural launch, SpaceX’s Starship rocket has been grounded while the FAA conducted a mishap investigation, which finally closed in September. This week, the agency completed another key step toward issuing a modified launch license for Starship, which would return the spacecraft to action.

“The FAA completed the safety review portion of the SpaceX Starship-Super Heavy license evaluation on October 31,” the agency told FLYING.

The safety review is the “principal component” of the FAA’s vehicle operator license evaluation, which grants companies the authority to launch rockets. In its review, the agency assessed the impact of Starship launches on public health and property damage. It also evaluated SpaceX’s safety organization, system safety processes, and flight safety analysis, as well as quantitative risk criteria related to launch, reentry, and vehicle disposal.

Starship—whose two reusable components, the Super Heavy Booster and Starship upper stage, stand close to 400 feet when stacked together—is the largest and most powerful rocket ever built. But its maiden voyage in April began and ended in flames, when the spacecraft lost control and exploded during stage separation just minutes into the flight.

Meanwhile, the impact of Super Heavy’s 33 Raptor engines on the company’s Boca Chica, Texas, launch pad, Starbase, created a massive crater. Starship’s liftoff broke windows, shook buildings, and sprayed ash and debris over an area far larger than expected, including 6 miles away in the town of Port Isabel.

While the FAA’s license evaluation safety review centered around Starship’s impact to people and property, the agency is now working on an environmental review to gauge its effect on nearby wildlife.

Coordinating with the U.S. Fish and Wildlife Service (USFWS) under the Endangered Species Act, the FAA must produce an updated biological assessment for Starship. An initial biological assessment, published in October 2021, assessed threats to wildlife surrounding Starbase.

According to USFWS, the ongoing environmental assessment focuses on a new water deluge system installed at Starbase, one of several upgrades the company has made to the launch pad since April. Most launch pads have either a water deluge system or a flame trench to suppress heat and sound. But Starbase lacked such a system during Starship’s first launch, which may have exacerbated the damage caused by the engines.

The FAA initiated a consultation with USFWS on October 19, giving the latter 135 days to issue an amended biological opinion based on the FAA’s assessment. However, it does not expect to take the full amount of time.

The FAA’s completion of Starship’s safety review and the ongoing work toward the environmental review bring SpaceX closer to modifying its launch license, which would clear the way for the massive rocket to fly again. But the company may still have hurdles beyond the FAA’s evaluation.

Starship’s maiden voyage was permitted under the FAA’s April written reevaluation of the programmatic environmental assessment (PEA) it awarded to SpaceX in 2022. But the April explosion brought scrutiny upon the PEA in the form of a lawsuit brought against the FAA by five environmental groups, including the Center for Biological Diversity.

The plaintiffs claim the FAA could have mitigated the damage from the launch and subsequent explosion. Had the agency conducted an environmental impact statement (EIS) instead of a PEA “based on SpaceX’s preference,” as the groups allege, the impact may have been less severe.

Both a PEA and an EIS can give an operator the National Environmental Protection Act (NEPA) compliance required to greenlight a launch. But unlike an EIS, the PEA allowed SpaceX to analyze the potential impact of its own launch proposal and may have authorized Starship to fly sooner. The FAA required SpaceX to take more than 75 actions after submitting its PEA. But the lawsuit alleges these were not sufficient to prevent a mishap.

SpaceX in June joined the suit as a codefendant, and it and the FAA are now seeking to dismiss it. If they lose, the FAA would be required to conduct an EIS, which could represent a major setback for Starship.

However, SpaceX last week said Starship is ready to fly pending the approval of its license modification, and the company should still be able to conduct test flights despite the ongoing lawsuit.

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